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Stokehole production process of electrician round aluminum rod

A production process, the technology of round aluminum rods, which is applied in the field of furnace production process of electrical round aluminum rods, can solve the problems of affecting the composition of ingots and aluminum rods, insufficient stirring of molten aluminum at the corner of the furnace, uneven composition of molten aluminum, etc. , to achieve the effect of ensuring the casting temperature, ensuring uniform purity, and increasing the number of refining times

Inactive Publication Date: 2020-04-21
宝胜(宁夏)线缆科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The purpose of the present invention is to solve the problem that in the production process of electric round aluminum rods, because the shape of the furnace is square and the track of the permanent magnetic stirring is circular, it is easy to cause the molten aluminum at the corners of the furnace to not be stirred properly, and the composition of the molten aluminum is not correct during the casting process. Uniform, and the change of casting temperature will affect the crystallization process to a certain extent, thus affecting the composition of ingots and aluminum rods, providing a pre-furnace production process for electrical round aluminum rods

Method used

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  • Stokehole production process of electrician round aluminum rod

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Embodiment 1

[0020] see figure 1 , a pre-furnace production process for electrical round aluminum rods, comprising the following steps:

[0021] Step 1: Add raw materials and recycled materials into the smelting furnace, control the temperature in the furnace, add aluminum water and stir for 20-40 minutes to obtain aluminum liquid;

[0022] Step 2: Use high-purity argon to spray the refining agent into the molten aluminum for a refining treatment, remove slag after refining, and take samples for analysis after standing;

[0023] Step 3: Add the calculated intermediate alloy raw materials into the melting furnace, stir for 20-40 minutes, and control the temperature of the melting furnace to 750-800°C to obtain the alloy melt;

[0024] Step 4: Use high-purity argon to spray the refining agent into the alloy solution for secondary refining treatment, remove the slag and let it stand after refining;

[0025] Step 5: Use high-purity argon to spray the refining agent into the alloy solution af...

Embodiment 2

[0028] As a preferred embodiment of the present invention, the recycled aluminum ingot weight in step 1 is calculated according to parameters such as the actual molten aluminum temperature, the temperature of the recycled aluminum ingot, and the temperature absorption of recycled aluminum ingot per ton of aluminum.

[0029] In this embodiment: by calculating the weight of the returned aluminum ingot, the increase of the intermediate alloy raw material is determined, and the melting temperature is strictly ensured to be within the optimum processing temperature range.

Embodiment 3

[0031] As a preferred embodiment of the present invention, the stirring in step 1 and step 3 adopts the combination of permanent magnetic stirring and manual stirring.

[0032] In this embodiment: by using a combination of permanent magnetic stirring and manual stirring, it is ensured that the molten aluminum in any part of the furnace is fully stirred evenly in step 1, the uniformity of the intermediate alloy addition in step 3 is ensured, and the aluminum liquid at the corner of the furnace is avoided. If the stirring is not in place, the composition of the molten aluminum will be uneven during the casting process.

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Abstract

The invention discloses a stokehole production process of an electrician round aluminum rod, and relates to the field of electrician round aluminum rod production. The stokehole production process comprises the following steps that a raw material and a returned material are added into a smelting furnace; a refining agent is sprayed into molten aluminum by using high-purity argon to carry out primary refining treatment; an intermediate alloy raw material is added into the smelting furnace, and stirring is carried out for 20-40 minutes; the refining agent is sprayed into an alloy solution by using the high-purity argon for secondary refining treatment; and the refining agent is sprayed into the alloy solution subjected to standing by using the high-purity argon for tertiary refining treatment, and if the alloy solution reaches the production standard, the alloy solution flows into a launder and then stands for standby application. According to the stokehole production process of the electrician round aluminum rod, the permanent magnet stirring time is prolonged to be combined with manual stirring, the refining temperature is strictly controlled, the refining frequency is increased, so that the uniformity and stability of molten aluminum components are ensured; and the molten aluminum temperature in the whole launder is monitored in real time by additionally arranging a launder heating cover plate, so that the molten aluminum temperature stability is ensured, then the uniformity of the casting temperature is ensured, and components and tissues of a cast ingot are kept uniformas much as possible.

Description

technical field [0001] The invention relates to the field of production of electrical round aluminum rods, in particular to a pre-furnace production process of electrical round aluminum rods. Background technique [0002] Electrician round aluminum rod is the raw material for power cable companies to produce aluminum wire and cable for the power industry. The performance uniformity of the aluminum rod determines the product in the subsequent process, that is, the uniformity of the performance of the aluminum monofilament used in the wire, and ultimately determines the stability of the wire performance. performance and service life. [0003] In the production process of electrical round aluminum rods, because the shape of the furnace is square and the track of the permanent magnetic stirring is circular, it is easy to cause the molten aluminum at the corners of the furnace to be stirred improperly, and the composition of the molten aluminum is uneven during the casting proces...

Claims

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Application Information

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IPC IPC(8): C22C1/03C22C1/06C22C21/00
CPCC22C1/026C22C1/03C22C1/06C22C21/00
Inventor 徐伟峰于蒙陶新旺吴吉宁景辉
Owner 宝胜(宁夏)线缆科技有限公司
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