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Precise forming method of aluminum alloy thin-walled cylinder

A thin-walled cylinder and precision forming technology, which is applied in the field of aluminum alloy pressure processing, can solve the problems of small diameter of hot-rolled tubes, spin marks, and difficulty in shape correction, and achieve the effects of ensuring dimensional accuracy, reducing investment, and improving product strength indicators

Active Publication Date: 2020-04-28
天津航天长征技术装备有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The traditional production methods of aluminum alloy seamless pipes include forward extrusion, reverse extrusion, hot rolling, spinning, etc., but the above methods have certain limitations in the manufacture of thin-walled seamless pipes, such as forward extrusion, reverse extrusion Pressing is mostly used to produce thick-walled tubes. The diameter of hot-rolled tubes is small, and the surface of spinning tubes has spin marks and short lengths.
In addition, the heat-treatable aluminum alloy thin-walled cylinder will produce a large degree of deformation during heat treatment, which makes it difficult to correct the shape and has low dimensional accuracy.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0039] Embodiment 1: 2219 aluminum alloy thin-walled cylindrical part, the finished size outer diameter D=582mm, length h=1500mm, wall thickness is 6mm.

[0040] (1) The semi-continuous casting 2219 aluminum alloy hollow ingot is used as the original billet, and the hollow billet should be machined, and the dimension after processing is D 0 =650mm, inner diameter d 0 =535mm, height H 0 = 1000mm.

[0041] (2) The hollow ingot in the first step is heated, the heating temperature is 450° C., and the holding time is 120 minutes.

[0042] (3) Squeeze and deform the heated hollow ingot by using a forward extrusion machine, and remove the remaining material on both sides of the billet. The size of the billet is the outer diameter D 1 =550mm, inner diameter d 1 =530mm, height H 1 = 4000mm.

[0043] (4) Anneal the tube billet made in the third step, the annealing temperature is 400°C, hold for 90 minutes, and cool with the furnace to below 260°C at a cooling rate of not more than...

Embodiment 2

[0051] Embodiment 2: 2A14 aluminum alloy thin-walled cylindrical parts, finished product size outer diameter D=280mm, length h=1000mm, wall thickness is 5mm.

[0052] (1) The semi-continuous casting 2A14 aluminum alloy hollow ingot is used as the original billet, and the hollow billet should be machined, and the dimension after processing is D 0 =350mm, inner diameter d 0 =255mm, height H 0 = 1000 mm.

[0053] (2) The hollow ingot in the first step is heated, the heating temperature is 470° C., and the holding time is 90 minutes.

[0054] (3) Squeeze and deform the heated hollow ingot by using a forward extrusion machine, and remove the remaining material on both sides of the billet. The size of the billet is the outer diameter D 1 =268mm, inner diameter d 1 =250mm, height H 1 =5000mm.

[0055] (4) Anneal the tube billet made in the third step, the annealing temperature is 400°C, hold for 90 minutes, and cool with the furnace to below 260°C at a cooling rate of not more ...

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Abstract

A precise forming method of an aluminum alloy thin-walled cylinder includes the following steps of firstly, using aluminum alloy hollow cast ingot obtained through semi-continuous casting as an original blank; secondly, heating the aluminum alloy hollow cast ingot; thirdly, using a forward extruder as a forming device; fourthly, annealing the cylinder blank; fifthly, processing the surface of thecylinder blank; sixthly, performing variable-diameter cold-drawing on the cylinder blank through a pipe cold-drawing machine; seventhly, performing solid solution treatment on the part obtained aftervariable-diameter cold-drawing; eighthly, executing the operation in the fifth step again; ninthly, performing fixed-diameter cold-drawing on the part processed in the eighth step through the pipe cold-drawing machine; tenthly, performing ageing treatment on the part; and eleventhly, obtaining the cylinder qualified in flaw detection. In the method, a deformation heat treatment technology is adopted, the final round of cold-drawing is executed between the two steps of solid solution and ageing, no severe water-cooling solid solution treatment is performed on the part obtained after cold-drawing deformation any more, and the surface quality and size precision of the cylinder can be effectively ensured.

Description

technical field [0001] The invention relates to the technical field of aluminum alloy pressure processing, in particular to a precision forming method of an aluminum alloy thin-walled cylinder. Background technique [0002] Heat-treatable aluminum alloys such as 2XXX, 6XXX, and 7XXX are widely used in aerospace, weaponry, nuclear power, and high-end civilian markets due to their excellent mechanical properties. Aluminum alloy thin-walled cylinders refer to large-diameter thin-walled seamless pipes with a diameter greater than 200mm and a wall thickness of 2 to 10mm. They are widely used in aerospace small fuel tanks, high-end gas cylinder tubes, aerospace and nuclear power pipelines and other fields. [0003] The traditional production methods of aluminum alloy seamless pipes include forward extrusion, reverse extrusion, hot rolling, spinning, etc., but the above methods have certain limitations in the manufacture of thin-walled seamless pipes, such as forward extrusion, rev...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21C37/06
CPCB21C37/06
Inventor 刘浩张曼曼姚梦付敏敏宫成张文学
Owner 天津航天长征技术装备有限公司