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Overflow control method and device of excavator and excavator and readable storage medium

A control method and technology for excavators, applied to excavators, readable storage media, and excavator overflow control fields, can solve problems such as hydraulic system damage, increased wear and tear of hydraulic components, and increased leakage, so as to improve operation levels and avoid problems. The effect of causing damage and reducing power loss

Inactive Publication Date: 2020-06-26
SANY HEAVY MACHINERY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

During the working process of the current excavator, the overflow valve of the hydraulic system of the excavator often works in the open state due to the operation problem of the driver, and there is a large amount of energy wasted. The overflow state, or the hydraulic system is in a long-term pressure-holding state and the overflow valve is continuously opened, which is likely to cause damage to the hydraulic system
Especially in the case of complicated working conditions, it is difficult to ensure that the relief valve of the excavator will not be opened during operation, even for experienced drivers.
[0003] If the overflow valve is opened during the working process of the excavator, a large amount of power loss will be generated, and at the same time, the oil temperature of the hydraulic system will rise, and the viscosity of the hydraulic working medium will drop, which will lead to a series of failures such as increased wear of hydraulic components and increased leakage.

Method used

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  • Overflow control method and device of excavator and excavator and readable storage medium
  • Overflow control method and device of excavator and excavator and readable storage medium
  • Overflow control method and device of excavator and excavator and readable storage medium

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0048] figure 1 It is a flow chart of an excavator overflow control method provided in Embodiment 1 of the present invention, and the method includes the following steps:

[0049] Step S11: Obtain sensor data of preset sensors of the excavator, and judge whether the excavator is in a moving state according to the sensor data.

[0050]In the embodiment of the present invention, an overflow valve is generally installed in the existing excavator, and the overflow valve is also a kind of protection device in the hydraulic system of the excavator. During the operation, such as digging huge rocks, in order to avoid the pressure of the hydraulic system from being too high, the overflow valve will be opened at this time, so that the pressure of the hydraulic system will not increase, and the pressure will not exceed the limit value and cause failure. The relief valve is generally connected in series on the oil return line of the hydraulic system. However, in the existing excavators,...

Embodiment 2

[0069] Figure 4 It is a flow chart of an excavator overflow control method provided in Embodiment 2 of the present invention, and the method includes the following steps:

[0070] Step S41: acquiring sensor data of preset sensors of the excavator, and judging whether the excavator is in a moving state according to the sensor data.

[0071] This step is consistent with the above step S11, and will not be repeated here.

[0072] Step S42: When it is determined that the excavator is not in a moving state, according to the engine speed of the excavator, it is determined that the excavator is in a pressure-suppressed state, and a pressure-suppressed state alarm is issued.

[0073] This step is consistent with the above step S12, and will not be repeated here.

[0074] Step S43: activating the pressurization alarm cancel button in the excavator, so that the user can use the cancel button to stop the pressurization alarm.

[0075] Step S44: After it is determined that the excavat...

Embodiment 3

[0082] Figure 5 It is a flowchart of an excavator overflow control method provided in Embodiment 3 of the present invention, and the method includes the following steps:

[0083] Step S51: Obtain sensor data of preset sensors of the excavator, and judge whether the excavator is in a moving state according to the sensor data.

[0084] This step is consistent with the above step S11, and will not be repeated here.

[0085] Step S52: When it is determined that the excavator is not in a motion state, according to the engine speed of the excavator, it is determined that the excavator is in a pressure-suppressed state, and a pressure-suppressed state alarm is issued.

[0086] This step is consistent with the above step S12, and will not be repeated here.

[0087] Step S53: When it is determined to be in a moving state, judge whether the excavator is in an overflow state according to the system pressure of the excavator.

[0088] This step is consistent with the above step S13, a...

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Abstract

The invention provides an overflow control method and device of an excavator and the excavator and a readable storage medium. The overflow control method of the excavator comprises the steps of obtaining sensor data of a preset sensor of the excavator, and determining whether the excavator is in a motion state according to the sensor data; determining the excavator in a pressure-out state according to the engine speed of the excavator, and giving an alarm of the pressure-out state if the excavator is not in the motion state; determining whether the excavator is in an overflow state according to the system pressure of the excavator if the excavator is in the motion state; and reducing the main pump displacement of the excavator according to preset rules if the excavator is in the overflow state. According to the overflow control method of the excavator, the damage to a hydraulic system due to long-time opening of an overflow valve in the long pressure-out state can be effectively avoided, the operating level of a driver on the excavator is increased, and the power loss of the excavator is reduced.

Description

technical field [0001] The invention relates to the field of excavators, in particular to an excavator overflow control method and device, an excavator and a readable storage medium. Background technique [0002] Hydraulic excavator is an important construction and mining equipment, occupying an important position in construction machinery. During the working process of the current excavator, the overflow valve of the hydraulic system of the excavator often works in the open state due to the operation problem of the driver, and there is a large amount of energy wasted. The overflow state, or the hydraulic system is in a long-term pressure-holding state and the overflow valve is continuously opened, which is likely to cause damage to the hydraulic system. Especially in the case of complex working conditions, even experienced drivers can hardly ensure that the relief valve of the excavator is not opened during operation. [0003] If the overflow valve is opened during the wo...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): E02F9/22
CPCE02F9/226
Inventor 陈向明杨双桥李长杰
Owner SANY HEAVY MACHINERY