A kind of LED module assembly jig and LED module assembly method

Abstract

The invention discloses an LED module assembling jig and an LED module assembling method. The assembling jig includes a lifting plate, on which there are accommodating structures for accommodating mounting parts and placement grooves for placing anti-retraction retaining springs. , the bottom of the placement groove is provided with a via hole; the base is located under the lifting plate, and a thimble is provided on it; press down on the pre-assembled part with the mounting part, so that the thimble is inserted into the via hole and against the Backstop snap ring, so that the backstop snap ring buckle is connected on the mounting column of the to-be-assembled part. The assembly jig can realize the automatic assembly of the buckle-type LED modules, is suitable for the mass assembly and production of the LED modules, effectively improves the assembly efficiency of the LED modules, is beneficial to reduce labor, and saves the manufacturing cost of the LED modules.

Description

technical field

[0001] The invention relates to the technical field of LED lamps, in particular to an LED module assembly jig and an LED module assembly method. Background technique

[0002] In recent years, with the rapid development of LED light sources in the field of lighting, and with its advantages of long life, low energy consumption, and environmental protection, it has been accepted by more and more people, and is widely used in indoor and outdoor lighting, especially on roads. In the field of lighting, LED lamps and tunnel lamps have generally replaced traditional high-pressure sodium lamps.

[0003] Most of the domestic LED street lamp market is modular lamps, of which LED modules are the largest components in LED lamps, and most of the parts (such as lenses, radiators, PCBs, etc.) They are all assembled and connected by screws, and their disadvantages are as follows: 1. Complicated assembly; 2. High labor costs; 3. Not conducive to automated production. In orde...

Examples

Embodiment 1

[0039] Please refer to Figure 1 to Figure 4 as well as Figure 9 to Figure 12 , Embodiment 1 of the present invention is: an LED module assembly jig for assembling the LED module 20, such as Figure 1 to Figure 3 As shown, the LED module 20 includes a retaining spring 21, a mounting part 22 and an optical lens 23. The mounting part 22 is used to install the LED lamp panel assembly 24 and the optical lens 23. The assembled LED lamp panel assembly 24 is located on the mounting part. 22 and the optical lens 23 surrounded by the chamber, the mount 22 is provided with a through hole 25, the optical lens 23 is provided with a mounting column 26 that passes through the through hole 25, and the end of the mounting column 26 away from the optical lens 23 passes through the through hole After 25 minutes, it is buckled with the anti-retraction spring 21, thereby realizing the buckle-type fast connection between the mounting part 22 and the optical lens 23. At this time, the anti-retrac...

Embodiment 2

[0053] Please refer to Figure 4 to Figure 12 , an LED module assembly method, comprising the steps of:

[0054] The anti-retraction spring is placed in the placement slot of the lifting device;

[0055] The mounting part is placed in the accommodating structure of the lifting device, and the optical lens is pre-assembled on the mounting part;

[0056] The lifting device further includes a thimble, and the thimble can move relative to the mounting part, so that the back-stop spring is buckled with the mounting post on the optical lens, and the back-stop spring is abutted against the mounting part.

[0057] Further, when placing the anti-retraction circlip, place the anti-retraction circlip in the placing groove through the automatic suction nozzle.

[0058] Since the lifting device used in this embodiment is the LED module assembly jig in Embodiment 1, the LED module assembly method of this embodiment can be described in detail as follows:

[0059] Such as Figure 5 As sho...

technical field

[0001] The invention relates to the technical field of LED lamps, in particular to an LED module assembly jig and an LED module assembly method. Background technique

[0002] In recent years, with the rapid development of LED light sources in the field of lighting, and with its advantages of long life, low energy consumption, and environmental protection, it has been accepted by more and more people, and is widely used in indoor and outdoor lighting, especially on roads. In the field of lighting, LED lamps and tunnel lamps have generally replaced traditional high-pressure sodium lamps.

[0003] Most of the domestic LED street lamp market is modular lamps, of which LED modules are the largest components in LED lamps, and most of the parts (such as lenses, radiators, PCBs, etc.) They are all assembled and connected by screws, and their disadvantages are as follows: 1. Complicated assembly; 2. High labor costs; 3. Not conducive to automated production. In orde...

Examples

Embodiment 1

[0039] Please refer to Figure 1 to Figure 4 as well as Figure 9 to Figure 12 , Embodiment 1 of the present invention is: an LED module assembly jig for assembling the LED module 20, such as Figure 1 to Figure 3 As shown, the LED module 20 includes a retaining spring 21, a mounting part 22 and an optical lens 23. The mounting part 22 is used to install the LED lamp panel assembly 24 and the optical lens 23. The assembled LED lamp panel assembly 24 is located on the mounting part. 22 and the optical lens 23 surrounded by the chamber, the mount 22 is provided with a through hole 25, the optical lens 23 is provided with a mounting column 26 that passes through the through hole 25, and the end of the mounting column 26 away from the optical lens 23 passes through the through hole After 25 minutes, it is buckled with the anti-retraction spring 21, thereby realizing the buckle-type fast connection between the mounting part 22 and the optical lens 23. At this time, the anti-retrac...

Embodiment 2

[0053] Please refer to Figure 4 to Figure 12 , an LED module assembly method, comprising the steps of:

[0054] The anti-retraction spring is placed in the placement slot of the lifting device;

[0055] The mounting part is placed in the accommodating structure of the lifting device, and the optical lens is pre-assembled on the mounting part;

[0056] The lifting device further includes a thimble, and the thimble can move relative to the mounting part, so that the back-stop spring is buckled with the mounting post on the optical lens, and the back-stop spring is abutted against the mounting part.

[0057] Further, when placing the anti-retraction circlip, place the anti-retraction circlip in the placing groove through the automatic suction nozzle.

[0058] Since the lifting device used in this embodiment is the LED module assembly jig in Embodiment 1, the LED module assembly method of this embodiment can be described in detail as follows:

[0059] Such as Figure 5 As sho...

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