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Magnetic material size defect detection method and device, detection equipment and readable storage medium

A defect detection and magnetic material technology, applied in the field of image processing, can solve problems such as high labor intensity, low detection efficiency, and difficulty in controlling detection accuracy

Active Publication Date: 2020-09-15
创新奇智(广州)科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The purpose of the embodiments of the present application is to provide a method, device, detection equipment, and readable storage medium for detecting magnetic material size defects, so as to solve the problems existing in the arch-shaped size defects of magnetic materials through manual detection. Affected by the subjective factors of the inspectors, the detection accuracy is difficult to control, and the detection efficiency is extremely low and the labor intensity is high.

Method used

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  • Magnetic material size defect detection method and device, detection equipment and readable storage medium
  • Magnetic material size defect detection method and device, detection equipment and readable storage medium
  • Magnetic material size defect detection method and device, detection equipment and readable storage medium

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Embodiment 1

[0041] In the embodiment of the present application, a method for detecting size defects of magnetic materials is provided, see figure 1 shown, including:

[0042] S101: Acquire the image to be processed of the magnetic material.

[0043] In the embodiment of the present application, the image to be processed of the magnetic material (that is, the magnetic material) to be detected can be obtained by shooting with equipment such as an industrial camera. Generally, images captured by equipment such as industrial cameras are color images, but in order to facilitate image processing, in this embodiment of the application, the color images can be converted into grayscale images, and then processed.

[0044] S102: Extract the outline of the magnetic material from the image to be processed.

[0045] In order to facilitate the extraction of the outline of the magnetic material from the image to be processed, in the embodiment of the present application, the gray value of the edge po...

Embodiment 2

[0096] In this embodiment, on the basis of the first embodiment, a specific magnetic material size defect detection process is taken as an example to illustrate the solution of the present application.

[0097] The first step is to extract the outline of the magnetic material:

[0098] see Figure 4 as shown, Figure 4 It is the magnetic material image captured by the industrial camera, recorded as ORIGIN_IMAGE.

[0099] First, use a 0-degree second-order filter to filter the magnetic material image ORIGIN_IMAGE to obtain ImgW1, a 45-degree second-order filter to filter the magnetic material image ORIGIN_IMAGE to obtain ImgW2, and a 90-degree second-order filter to obtain ImgW2. The material image ORIGIN_IMAGE is filtered to obtain ImgW3, and a 135-degree second-order filter is used to filter the magnetic material image ORIGIN_IMAGE to obtain ImgW4.

[0100] Then, the image Image is obtained by the following formula:

[0101]

[0102] Perform second-order Gaussian filte...

Embodiment 3

[0116] Based on the same inventive concept, an embodiment of the present application also provides a magnetic material size defect detection device. see Figure 9 as shown, Figure 9 A magnetic material size defect detection device 100 corresponding to the method shown in the first embodiment is shown. It should be understood that the specific functions of the magnetic material size defect detection device 100 can refer to the above description, and in order to avoid repetition, the detailed description is appropriately omitted here. The magnetic material size defect detection device 100 includes at least one software function module that can be stored in a memory in the form of software or firmware or solidified in the operating system of the magnetic material size defect detection device 100 . specifically:

[0117] see Figure 9 As shown, the magnetic material size defect detection device 100 includes: an acquisition module 101 , an extraction module 102 , a segmentatio...

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Abstract

The invention provides a magnetic material size defect detection method and device, detection equipment and a readable storage medium. The method comprises the steps of obtaining a to-be-processed image of a magnetic material; extracting a contour of a magnetic material from the to-be-processed image, further extracting boundary points of junctions of two adjacent edges in the contour, segmentingthe contour according to the boundary points to obtain a plurality of segmented edges, and finally, carrying out flatness detection on to-be-detected edges in the plurality of segmented edges to obtain evaluation indexes of the arch size defects of the to-be-detected edges. After the evaluation index is obtained, the defect degree of the arch size defect can be quantitatively evaluated according to the evaluation index, so that the defect degree of the arch size defect of each to-be-detected edge is accurately controlled, the influence of subjective factors of detection personnel is eliminated, and the detection accuracy is more reliable. Meanwhile, the scheme of the embodiment of the invention can be automatically realized, and compared with a traditional manual detection method, the detection efficiency is higher, the labor investment is also reduced, and the labor intensity is reduced.

Description

technical field [0001] The present application relates to the technical field of image processing, in particular, to a method, device, detection equipment and readable storage medium for detecting size defects of magnetic materials. Background technique [0002] Modern magnetic materials are widely used in the design and manufacture of instruments, electricians, soft switches, automatic control and aerospace instruments. With the development of industry, the requirements for the size of magnetic materials are getting higher and higher. Accurate measurement of the size of magnetic materials plays an important role in the manufacture of precision electronics and precision machinery. In the preparation process of rare earth magnetic materials, there is a sintering process in the front-end process. After sintering, the magnetic materials may be deformed, usually in an arched shape, and this arched deformation is difficult to observe with the human eye. If the arch defect is mis...

Claims

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Application Information

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IPC IPC(8): G06T7/00G06T7/13G06T7/181G01N21/88G01N21/95G01B11/24G01B11/30
CPCG06T7/0004G06T7/13G06T7/181G01N21/8851G01N21/95G01B11/30G01B11/24G06T2207/10004G06T2207/20024G06T2207/30108G01N2021/8874
Inventor 张发恩郝磊刘强强刘旭
Owner 创新奇智(广州)科技有限公司
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