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Welding machine management system and method for steel structure welding

A management system and welding machine technology, which is applied in the general control system, welding equipment, welding accessories, etc., can solve the problems that the welding machine workers and welding machines do not have a suitable management plan, so as to enhance the safe production environment, facilitate piece counting, strong retroactive effect

Active Publication Date: 2021-09-21
无锡京益科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, there has been no suitable management plan for the management and distribution between electric welding machines and the management and distribution between workers and electric welding machines.

Method used

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  • Welding machine management system and method for steel structure welding
  • Welding machine management system and method for steel structure welding

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0046] See figure 1 and figure 2 , the present invention includes a mobile phone APP terminal 100 for receiving tasks and identity verification, a cloud server terminal 200 communicating with the mobile terminal, a device allocation unit 300 for matching and adjusting between equipment and operators, uploading data information, and receiving The smart electric box 400 of the order and the welding group 500 that is made up of a plurality of welding zones; The APP end of the mobile phone establishes a communication connection with the cloud server end 200 through wireless communication; Each welding zone in the welding group 500 is composed of multiple electric welding The unit is composed of different welding zones and the corresponding welding tasks are different; the electrical signal interval of each electric welding machine includes a power-off interval, a standby interval, a working interval and an abnormal interval.

[0047] More specifically in this embodiment, the sma...

Embodiment 2

[0058] The difference between the present invention and Embodiment 1 is that when the electric welding machine is in the standby zone, the current value corresponding to the electric welding machine is about 1 / 10 of the working current, the voltage value is 380V, and the output power is 1 / 10 of the output power during operation. / 10 or so;

[0059] When the electric welding machine is in the working range, the current value corresponding to the electric welding machine is 50-300A, the voltage value is 380V, and the output power is 10KW-50KW;

[0060] When the electric welding machine is in the abnormal interval, the corresponding current value of the electric welding machine is greater than 300A, the voltage value is 380V, and the output power is greater than 50KW.

Embodiment 3

[0062] On the basis of Embodiment 1, the present invention optimizes that the smart electric box 400 further includes a piece counting unit 470 ; the piece counting unit 470 is connected to the controller 410 .

[0063] More specifically in this embodiment, the piece counting unit 470 is a weighing and piece counting unit, which can calculate the number of welds completed by the operator according to the weight of a single piece of weldment that is initialized in the system; for weldments with the same specification, that is The operator can divide the total weight of the welded parts by the weight of a single piece of welded parts from the start of the machine to the end of the machine, and can count the pieces by superimposing the single pieces to obtain the number of welded parts and directly input them into the cloud server 200 through the controller 410 ; For weldments with different specifications, the pieces are counted directly by superposition of single pieces: For examp...

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Abstract

The invention relates to an electric welding machine management system and method for steel structure welding, including a mobile phone APP terminal for receiving tasks and identity verification, a cloud server terminal communicating with the mobile phone terminal, and used for matching and adjusting between equipment and operators The equipment distribution unit, the intelligent electric box for uploading data information and receiving commands, and the welding unit composed of multiple welding zones. The object of the present invention is to overcome the defects of the prior art, and provide a management system and method of electric welding machines for steel structure welding.

Description

technical field [0001] The invention relates to an equipment management system for steel structure welding, in particular to an electric welding machine management system and method for steel structure welding in the field of shipbuilding. Background technique [0002] For large shipbuilding enterprises, industrial and mining enterprises and various construction enterprises, electric welding machines are indispensable tools. The structure of the electric welding machine is very simple, which is a high-power transformer. It mainly uses the high-temperature arc generated when the positive and negative poles are short-circuited instantly to melt the solder on the electrode and the material to be welded, so that the objects to be contacted can be combined. Electric welding machines can generally be divided into two types according to the type of output power, one is AC power and the other is DC. [0003] The utilization rate of electric welding machines in large shipyards is ve...

Claims

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Application Information

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IPC IPC(8): G05B19/00B23K37/00B23K9/32
CPCB23K9/32
Inventor 汤舒生
Owner 无锡京益科技有限公司
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