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Segment mold cleaning method

A mold and segment technology, which is applied in the field of segment mold cleaning, can solve the problems of mold damage, pitting defects, water-stop glue strip damage, etc., so as to improve the overall turnover times, reduce manual operations, and improve production efficiency. Effect

Inactive Publication Date: 2020-11-03
CHINA RAILWAY NO 3 GRP CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] As an important part of rail transit construction, segments are closely related to the safety of rail transit construction. The construction of subways in major cities has become an effective way to solve urban traffic problems. Shield construction is the safest and most effective method for subway construction. Construction method. The most critical part of shield construction is the tunnel lining segment. The manufacture of the tunnel segment mold is the core technology of the tunnel segment. During the cleaning process, the mold is not cleaned thoroughly, especially the groove of the water stop , the bottom sealing strip, the connection part of the side end plate, the lower opening of the side end plate, the raised part of the bottom plate of the hand hole, and the base of the grouting pipe are not cleaned thoroughly. After the cleaning is completed and the mold is closed, the measured mold data exceeds the allowable range of the specification; Concrete residues are not conducive to centralized collection. Due to the different operating habits and cleaning positions of the operators, the concrete residues are easy to fall between the tracks of the assembly line, which increases the manual cleaning process and is not conducive to the maintenance of civilized construction of the workshop production line; when cleaning the mold , especially when cleaning the side panels, the grouting pipes of the bottom panel and the mandrel holes, the use of hard tools is easy to damage the mold, and long-term operation is easy to cause mold deformation; the cleaning process is easy to cause the water-stop glue on the side Strip damage, increase the replacement times of the water-stop strips at the side panels and cover panels, resulting in concrete bleeding and pitting defects on the sides and ends of the finished segments

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0018] A method for cleaning a segment mold, the method comprising:

[0019] S1: First, multiple 6-axis robots are used to clean the mold at the same time. The base of the robot is designed with a servo slide table. The servo slide table can move left and right, so as to cooperate with the robot to complete the cleaning of the mold on the production line, and remove the mold through the configured intelligent vacuum equipment The internal concrete residue can realize the intelligent cleaning of the mold cleaning in the production line, reduce manual operation, eliminate various disadvantages caused by manual operation, and at the same time ensure that the effect of mold cleaning meets the specification requirements;

[0020] S2: When the intelligent cleaning robot is cleaning the mold, place multiple segment molds on the cleaning plate, and use a temporary fixing tool to fix the position of the segment mold, and place the intelligent cleaning robot on one side of the segment mo...

Embodiment 2

[0029] A method for cleaning a segment mold, the method comprising:

[0030] S1: First, multiple 6-axis robots are used to clean the mold at the same time. The base of the robot is designed with a servo slide table. The servo slide table can move left and right, so as to cooperate with the robot to complete the cleaning of the mold on the production line, and remove the mold through the configured intelligent vacuum equipment The internal concrete residue can realize the intelligent cleaning of the mold cleaning in the production line, reduce manual operation, eliminate various disadvantages caused by manual operation, and at the same time ensure that the effect of mold cleaning meets the specification requirements;

[0031] S2: When the intelligent cleaning robot is cleaning the mold, place multiple segment molds on the cleaning plate, and use a temporary fixing tool to fix the position of the segment mold, and place the intelligent cleaning robot on one side of the segment mo...

Embodiment 3

[0039] A method for cleaning a segment mold, the method comprising:

[0040] S1: First, multiple 6-axis robots are used to clean the mold at the same time. The base of the robot is designed with a servo slide table. The servo slide table can move left and right, so as to cooperate with the robot to complete the cleaning of the mold on the production line, and remove the mold through the configured intelligent vacuum equipment The internal concrete residue can realize the intelligent cleaning of the mold cleaning in the production line, reduce manual operation, eliminate various disadvantages caused by manual operation, and at the same time ensure that the effect of mold cleaning meets the specification requirements;

[0041] S2: When the intelligent cleaning robot is cleaning the mold, place multiple segment molds on the cleaning plate, and use a temporary fixing tool to fix the position of the segment mold, and place the intelligent cleaning robot on one side of the segment mo...

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PUM

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Abstract

The invention belongs to the field of segment molds, and particularly relates to a segment mold cleaning method. The segment mold cleaning method comprises the steps that S1, multiple six-axis robotsare adopted to clean a mold at the same time, servo sliding tables are designed at robot base parts and can move left and right, and therefore the servo sliding tables are used for being matched withthe robots to complete cleaning of the mold on a production line; concrete residues in the mold are removed through configured intelligent dust collection equipment, intelligent cleaning of the mold of the production line can be achieved, manual operation is reduced, various defects caused by manual operation are eradicated, and meanwhile, it can be guaranteed that the effect after the mold is cleaned meets the standard requirement; and according to the scheme, intelligent cleaning of the mold of the production line can be achieved, various defects brought by manual operation are eradicated, damage of manual operation to a mold body can be reduced, the appearance quality of a segment finished product can be improved, the production cost is greatly reduced, potential safety hazards in the manual operation process are reduced, and the production efficiency is improved.

Description

technical field [0001] The invention relates to the technical field of segment molds, in particular to a mold cleaning method for segment molds. Background technique [0002] As an important part of rail transit construction, segments are closely related to the safety of rail transit construction. The construction of subways in major cities has become an effective way to solve urban traffic problems. Shield construction is the safest and most effective method for subway construction. Construction method. The most critical part of shield construction is the tunnel lining segment. The manufacture of the tunnel segment mold is the core technology of the tunnel segment. During the cleaning process, the mold is not cleaned thoroughly, especially the groove of the water stop , the bottom sealing strip, the connection part of the side end plate, the lower opening of the side end plate, the raised part of the bottom plate of the hand hole, and the base of the grouting pipe are not c...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B28B7/38
CPCB28B7/386
Inventor 刘承宏陈宇博马良王颖梅张珍刘永杰吴哲喜刘永辉樊金宇胡云龙
Owner CHINA RAILWAY NO 3 GRP CO LTD