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Hardness testing method

A test method and hardness technology, applied in the field of materials, can solve problems such as limited application occasions, impact on the rebound speed or height of the impact device, and poor operability of the detection method, so as to improve operability, good repeatability, and avoid detection results. abnormal effect

Pending Publication Date: 2020-11-27
GUANGZHOU SPECIAL PRESSURE EQUIP INSPECTION & RES INST
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the detection of Leeb hardness and Shore hardness has high requirements on the wall thickness and weight of the workpiece. For some thin-walled workpieces that cannot be coupled to eliminate the impact of vibration, the rebound speed of the impact device will be affected due to the vibration generated during the workpiece detection. Or height, which directly leads to large detection errors and poor repeatability, which has certain limitations
[0004] In practical engineering applications, there are a large number of thin-walled and large-scale metal materials that need to be tested for hardness. For such large-scale thin-walled workpieces, the current detection method is mainly the Leeb hardness detection method, and the operability of other detection methods is poor. Application limited occasions
When the test piece is not coupled, the Leeb hardness is only suitable for workpieces with a thickness greater than 25mm, and a large number of large workpieces less than 25mm cannot be detected by coupling
In the detection of the hardness of such large workpieces whose wall thickness is less than 25mm that cannot be coupled, there is still the problem of poor detection
[0005] To sum up, up to now, there is still a lack of accurate and convenient measurement methods for on-site detection of thin-walled large workpieces. People expect to obtain an on-site detection method for thin-walled metal materials with strong operability and good repeatability.

Method used

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Examples

Experimental program
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Effect test

Embodiment 1

[0041] Use a tungsten carbide spherical indenter impact device with a diameter of 3mm to impact the surface of a carbon steel workpiece (size 100mm×100mm, wall thickness 8mm). The schematic diagram of the impact device is shown in figure 1 , The impact kinetic energy of the impact device is E=11J. Workpiece hardness where k is the coefficient, S is the surface area of ​​the impact indentation, d1 = 0.639mm, d2 = 0.633mm, the coefficient k is 10, the calculated workpiece hardness is 342, see impact indentation figure 2 .

Embodiment 2

[0043] The surface of the carbon steel workpiece (size 100mm×100mm, wall thickness 8mm) is impacted by a regular quadrangular pyramidal tungsten carbide indenter with an included angle of 136° between the two opposite surfaces of the indenter. The schematic diagram of the impact device is shown in image 3 , The impact kinetic energy of the impact device is E=11J, where m is the mass of the impact body, and v is the speed when the impact body contacts the workpiece. Workpiece hardness Where E is the impact kinetic energy, k is the coefficient, S is the surface area of ​​the impact indentation, L1=0.416mm, L2=0.418mm, the coefficient k in this example is taken as 1, and the calculated hardness of the workpiece is 117, see impact indentation Figure 4 .

Embodiment 3

[0045] The size of the plate-shaped steel workpiece is 100mm×100mm, and the wall thickness is 8mm. The workpiece is suspended and fixed by a table, see Figure 5 . In this example, the conventional Leeb hardness tester and the method of the present invention are used to test the hardness of the workpiece respectively. Both methods use the Leeb hardness tester of the D-type impact indenter to impact the surface of the workpiece. The diameter of the tungsten carbide spherical indenter of the impact device is 3mm, and the impact kinetic energy of the impact device is E=11J. The steel workpiece is impacted near the geometric center of the plate and around 10mm away from the edge. The test results of the Leeb hardness tester show that the Leeb hardness values ​​near the center of the workpiece are 618, 617, 620, 614, and 624 (HLD), and the Leeb hardness values ​​at 10mm from the non-clamping edge of the workpiece are 570 and 558 respectively. , 591, 550, 552 (HLD). By adopting t...

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Abstract

The invention relates to a hardness testing method. The hardness testing method comprises the following steps of: (1) impacting the surface of a to-be-tested sample by using an impact body with kinetic energy E, enabling the impact direction of the impact body to be perpendicular to the surface of the sample, and leaving an impact indentation on the surface of the to-be-tested sample; (2) measuring the size of the impact indentation in the step (1), and calculating the surface area S of the impact indentation; and (3) calculating a hardness value H of the to-be-tested sample according to a calculation formula shown in description. The operability, applicability and testing efficiency of the hardness testing method are improved, and the hardness testing method is efficient, good in repeatability and applicable to hardness measurement of large thin-walled samples.

Description

technical field [0001] The invention relates to the field of materials, in particular to a method for testing hardness. Background technique [0002] According to the JJG 1011-2006 standard, hardness refers to "the ability of a material to resist one or more effects such as elastic deformation, plastic deformation, and scratches." Hardness is an important index to measure the mechanical properties of metal materials. At the same time, hardness and strength have a certain corresponding relationship. Compared with strength tests, hardness tests are low in cost, high in efficiency, and can be less destructive. [0003] Commonly used hardness of metal materials includes Brinell hardness, Rockwell hardness, Vickers hardness, Leeb hardness, Shore hardness, etc. More commonly used is the static loading hardness test, that is, Rockwell hardness, Brinell hardness, and Vickers hardness, whose values ​​indicate the ability of the material surface to resist the intrusion of hard object...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01N3/48
CPCG01N3/48
Inventor 刘课秀马括封小亮王恋卢忠铭洪文健李露水刘昭杰谢小武
Owner GUANGZHOU SPECIAL PRESSURE EQUIP INSPECTION & RES INST
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