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A bucket wheel machine automatic control method and system based on collapse detection

An automatic control system, bucket wheel machine technology, applied in the direction of conveyor control devices, conveyor objects, transportation and packaging, etc., can solve the problem of low operating level of the driver, inability to accurately and timely control the bucket wheel machine to avoid collapse, current feedback Insufficient stability and other problems, to achieve the effect of high degree of automation, low cost and good stability

Active Publication Date: 2021-11-23
HUANENG POWER INT INC +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the driver’s operating level is inevitably high or low. Once such collapse occurs, the driver can only use his own judgment to decide how to adjust the stacking and reclaiming arm when passing through the collapsed area.
At this stage, the commonly used protection methods are mostly to prevent the collapse of stacks through flow and bucket wheel current feedback adjustments, and then improve the efficiency of reclaiming materials, but the flow feedback adjustment has a certain hysteresis, and the current feedback is not stable enough to be accurate and timely. Control bucket wheel machine to avoid collapse

Method used

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  • A bucket wheel machine automatic control method and system based on collapse detection
  • A bucket wheel machine automatic control method and system based on collapse detection
  • A bucket wheel machine automatic control method and system based on collapse detection

Examples

Experimental program
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Effect test

Embodiment 1

[0037] An automatic control method of bucket wheel machine based on collapse detection, such as figure 1 and Figure 8 ,Specifically:

[0038] A two-dimensional laser scanner 1 is set on the cantilever of the bucket wheel machine, the cantilever can perform rotary motion and pitching motion, and the plane where the cantilever swings is the scanning plane;

[0039] The two-dimensional laser scanner 1 periodically scans the outline of the material taking surface to be detected on the scanning plane, the current rotation direction of the cantilever is towards the material taking surface to be detected, and the current rotation direction of the cantilever is obtained according to the upper computer of the bucket wheel machine;

[0040] Calculating the scan area between the contour line and the two-dimensional laser scanner 1 through an integration step in each cycle;

[0041] Calculate the difference between the scanning area and the scanning area of ​​the previous cycle to obta...

Embodiment 2

[0049] A bucket wheel machine automatic control system based on collapse detection corresponding to Embodiment 1, including a contour scanning module, a collapse detection module and an operation control module:

[0050] The contour scanning module is used to scan the contour line of the feeding surface to be detected on the scanning plane through the two-dimensional laser scanner 1. The scanning plane is the plane where the cantilever swings, and the current rotation direction of the cantilever is towards the feeding surface to be detected. The angle between the scanning direction of the 2D laser scanner 1 and the cantilever is within 10° to 20°, so as to ensure that before the cantilever of the bucket wheel machine reaches the scanning range of the 2D laser scanner 1, it can be judged in time whether there is a landslide on the feeding surface to be detected. The upper computer of the bucket wheel machine has enough time to complete the operation instructions, and the safety ...

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Abstract

The invention relates to an automatic control method and system for a bucket wheel machine based on collapse detection. The method is specifically as follows: setting a two-dimensional laser scanner on the cantilever of the bucket wheel machine, and the plane where the cantilever swings is the scanning plane; The two-dimensional laser scanner described above periodically scans the contour line of the feeding surface to be detected on the scanning plane, and the scanning area between the contour line and the two-dimensional laser scanner is calculated by an integral step in each cycle; the scanning area is calculated The landslide area is obtained by the difference with the scanning area of ​​the previous cycle; according to the size of the landslide area, an operation command is sent to the upper computer of the bucket wheel machine. Compared with the prior art, the invention has the advantages of high degree of automation, high reliability and low cost.

Description

technical field [0001] The invention relates to a control technology of a bucket wheel machine, in particular to an automatic control method and system of a bucket wheel machine based on collapse detection. Background technique [0002] At present, the cantilever bucket wheel machine in the strip coal yard is operated by the driver in the bucket wheel machine cab, and the efficiency of material reclaiming largely depends on the driver's operating proficiency. The coal pile in the coal yard will collapse for a long time due to the bucket wheel machine reclaiming, the repose angle of the coal pile in the reclaiming area is destroyed, and so on. If the driver does not observe carefully during the operation, the bucket wheel will pass through the collapsed area of ​​the coal pile to pick up materials. When the bucket wheel eats too much material, the current of the bucket wheel will increase instantaneously. If the landslide area is not large, the bucket wheel can continue to p...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B65G43/08B65G65/28
CPCB65G43/08B65G65/28
Inventor 陈逸张豪庆秦利敏袁卫东华守彤朱淑勇唐玮骏江辉
Owner HUANENG POWER INT INC
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