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Electromagnetic forming method based on multiple coils

An electromagnetic forming and multi-coil technology, which is applied in the field of metal forming and manufacturing, can solve the problems of the influence of deformation in the formed area, the difficulty of ensuring the uniformity of shape and uniformity of thickness distribution, etc., and achieve the solution of uneven thickness distribution and precise manufacturing , to avoid the effect of excessive thinning

Pending Publication Date: 2021-04-06
HUBEI UNIV OF AUTOMOTIVE TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the electromagnetic progressive forming technology performs partial forming on the sheet metal. Since electromagnetic forming belongs to impact forming, the deformation of the area to be formed will affect the deformation of the formed area.
Therefore, it is difficult to guarantee the uniformity (including shape uniformity and thickness distribution uniformity) of the sheet after progressive forming based on single-coil electromagnetic

Method used

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  • Electromagnetic forming method based on multiple coils
  • Electromagnetic forming method based on multiple coils
  • Electromagnetic forming method based on multiple coils

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0035] Such as figure 1 As shown, forming coil one 4, forming coil two 5 and forming coil three 6, the size of these three forming coils can be set to the same size, which can reduce the cost of coil manufacturing; mode, you can choose one of the three connection modes according to your needs);

[0036] Such as figure 2 As shown, forming coil 1 4, forming coil 2 5 and forming coil 3 6, the sizes of these three forming coils are set to different sizes, this is mainly because some parts of the sheet material are difficult to form, so it is necessary to set smaller coils for Forming can further increase the flexibility of forming; (the connection method with the capacitor is not expressed in this figure, and one of the three connection methods can be selected according to needs);

[0037] The sheet material 2 is placed on the die 3, the blankholder 1 is set on the sheet material 2, and the three forming coils are discharged at the same time, which can reduce the stress wave ef...

Embodiment 2

[0039] Forming coil one 4, forming coil two 5 and forming coil three 6, these three forming coils are controlled in series or in parallel or individually;

[0040] Such as image 3 Shown, forming coil one 4, forming coil two 5 and forming coil three 6, these three forming coils are connected in series, form a loop with discharge capacitor one 7, and the electric current in each coil is identical;

[0041] Such as Figure 4 As shown, forming coil one 4, forming coil two 5 and forming coil three 6 are connected in parallel between these three forming coils, and are connected with two ends of discharge capacitor one 7 to form a loop, and the discharge voltage at both ends of each forming coil is the same;

[0042] Such as Figure 5 As shown, forming coil one 4, forming coil two 5 and forming coil three 6, these three forming coils are controlled separately, forming coil one 4 is connected with discharge capacitor one 7, forming coil two 5 is connected with discharge capacitor t...

Embodiment 3

[0045] It should be noted that when the deformation depth of the part is less than 30 mm, a single drawing can be achieved;

[0046] Forming coil 1 4, forming coil 2 5 and forming coil 3 6, these three forming coils are controlled in parallel or in series or separately; each forming coil shapes a local area and can be controlled by discharge parameters, which include discharge voltage , loop inductance and loop resistance, when the loop inductance and loop resistance are under certain conditions, the degree of deformation is proportional to the discharge voltage, a certain combination of discharge parameters corresponds to a certain degree of deformation, the greater the discharge voltage, the greater the degree of local deformation of the sheet metal Big;

[0047] Such as Image 6In the scheme 1 shown, forming coil one 4 corresponds to the smallest deformation in the local area of ​​the sheet, so the discharge voltage setting is relatively small; forming coil two 5 correspon...

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Abstract

The invention provides an electromagnetic forming method based on multiple coils. The electromagnetic forming method comprises at least three forming coils, a blank holder and a female die, a to-be-formed plate is placed between the blank holder and the female die, the forming coils are arranged above the to-be-formed plate, the sizes of the forming coils are the same or different, and the forming coils are respectively arranged on the surface of a corresponding area where the plate needs to be deformed; and the forming coils are connected in series or in parallel, or each forming coil is independently connected with a capacitor. During electromagnetic forming, the discharge pass is determined according to the forming depth of a part; and before each pass of discharging, the size, the geometric position and the discharging parameters of each corresponding forming coil are adjusted according to a target outline till forming of the plate is completed. The problems that in electromagnetic forming, the geometrical shape of a formed plate is uneven and not smooth, and the thickness distribution is uneven are solved, and excessive thinning in electromagnetic forming is avoided.

Description

technical field [0001] The invention relates to the technical field of metal forming and manufacturing, in particular to an electromagnetic forming method based on multi-coils. Background technique [0002] Electromagnetic forming technology is a high-energy-rate forming technology. Its principle is to use the repulsive force received by electromagnetic induction to cause the metal blank to undergo plastic deformation away from the forming coil, thereby forming the blank into a component of a specific shape and size. Electromagnetic forming can improve the forming limit of aluminum alloy, magnesium alloy and titanium alloy sheet at room temperature, and reduce the springback problem in the forming of aluminum alloy, magnesium alloy and titanium alloy. Moreover, the electromagnetic forming process does not need lubrication, the mold is simple, high energy and low consumption. Therefore, electromagnetic forming technology has been widely used in the fields of automobile, avia...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21D26/14
CPCB21D26/14
Inventor 刘贤龙
Owner HUBEI UNIV OF AUTOMOTIVE TECH