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Automatic welding machine based on machine vision and control method thereof

An automatic welding machine and machine vision technology, applied in manufacturing tools, welding equipment, arc welding equipment, etc., can solve the problems of long time consumption and poor real-time monitoring of welding quality, and achieve the effect of improving real-time performance and capturing accuracy

Active Publication Date: 2021-06-11
NORTH CHINA INST OF AEROSPACE ENG
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  • Application Information

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Problems solved by technology

However, the existing machine vision technology needs to perform complex calculation processing on the weld image when detecting the weld, which consumes a long time and has poor real-time monitoring of welding quality.

Method used

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  • Automatic welding machine based on machine vision and control method thereof
  • Automatic welding machine based on machine vision and control method thereof
  • Automatic welding machine based on machine vision and control method thereof

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Experimental program
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specific Embodiment approach

[0034] refer to figure 1 , a specific embodiment of the present invention includes,

[0035] Welding current control module 1, used to control welding current;

[0036] The welding speed control module 2 is used to control the welding speed;

[0037] The welding torch height control module 3 is used to control the length of the welding arc;

[0038] Weld seam image acquisition module 4, is used for taking weld seam image;

[0039] The weld image storage module 5 is used to prestore the standard weld image and store the image captured by the weld image acquisition module 4;

[0040] The weld image analysis module 6 is used to analyze the weld image captured by the weld image acquisition module 4;

[0041] The welding machine control module 7 communicates with the welding current control module 1 , the welding speed control module 2 and the welding torch height control module 3 , and is used to control the welding parameters according to the analysis results of the weld seam...

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Abstract

The invention discloses an automatic welding machine based on machine vision. The automatic welding machine comprises a welding current control module, a welding speed control module, a welding gun height control module, a welding seam image acquisition module, a welding seam image analysis module and a welding machine control module, wherein the welding current control module is used for controlling welding current; the welding speed control module is used for controlling the welding speed; the welding gun height control module is used for controlling the length of a welding arc; the welding seam image acquisition module is used for shooting a welding seam image; the welding seam image storage module is used for pre-storing a standard welding seam image and storing the image shot by the welding seam image acquisition module; the welding seam image analysis module is used for analyzing the welding seam image shot by the welding seam image acquisition module; and the welding machine control module is in communication connection with the welding current control module, the welding speed control module and the welding gun height control module and is used for controlling welding parameters according to the analysis result of the welding seam image analysis module. The defects in the prior art can be overcome, and the welding seam quality detection speed is increased.

Description

technical field [0001] The invention relates to the technical field of automatic welding, in particular to an automatic welding machine based on machine vision and a control method thereof. Background technique [0002] Automatic welding is a welding technology that has developed rapidly in recent years. It can effectively replace manual welding in some fields, save manpower and improve work efficiency. By introducing machine vision technology into the field of automatic welding, it is possible to realize the automatic inspection of welding quality by automatic welding equipment. However, the existing machine vision technology needs to perform complex calculation processing on the weld image when detecting the weld, which consumes a long time and has poor real-time monitoring of welding quality. Contents of the invention [0003] The technical problem to be solved by the present invention is to provide an automatic welding machine based on machine vision and its control m...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K9/095
CPCB23K9/0953
Inventor 王俊红王喜斌檀朝彬李宗睿候艳马晓鑫宋席发杜朋刘金桐
Owner NORTH CHINA INST OF AEROSPACE ENG
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