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A high-entropy carbide ultra-high temperature ceramic with ultra-high porosity and its preparation method

A technology of ultra-high temperature ceramics and carbides, which is applied to ceramic products, other household appliances, household appliances, etc., which can solve the problems of high thermal conductivity and achieve the effects of uniform composition, stable mechanical properties, and convenient operation

Active Publication Date: 2022-05-31
INST OF METAL RESEARCH - CHINESE ACAD OF SCI
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the intrinsic thermal conductivity of carbide is generally relatively high, and it is necessary to take effective measures to reduce its thermal conductivity to meet the requirements of aerospace thermal insulation materials.

Method used

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  • A high-entropy carbide ultra-high temperature ceramic with ultra-high porosity and its preparation method
  • A high-entropy carbide ultra-high temperature ceramic with ultra-high porosity and its preparation method
  • A high-entropy carbide ultra-high temperature ceramic with ultra-high porosity and its preparation method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] In this embodiment, the high-entropy carbide ultra-high temperature ceramic with ultra-high porosity and its preparation method are as follows:

[0029] Weigh 7.93 g ZrC, 14.62 g HfC, 8.05 g NbC, 14.81 g TaC and 4.60 g TiC powders and pour into Si 3 N 4 In the ball milling tank, add 30 ml of absolute ethanol and carry out ball milling, wherein the mass ratio of balls to materials is 4:1, use a planetary ball mill to mill at a speed of 350 rpm for 12 h, and dry the uniformly mixed suspension in an oven at 90 °C. The final powder is passed through a 200-mesh sieve to obtain a uniform mixture powder.

[0030] Put the ball-milled mixture powder, 30 g deionized water, 0.5 g dispersant ammonium citrate, and 1 g sintering aid graphite into the beaker and keep stirring for 2 h to form a slurry; add 0.3 g of foaming agent sodium dodecyl sulfonate, stirred rapidly for 15 min to foam, then added 1.8 g of gelatin gelatin, stirred for 10 min, injected into the mold, then freeze-dr...

Embodiment 2

[0034] In this embodiment, the high-entropy carbide ultra-high temperature ceramic with ultra-high porosity and its preparation method are as follows:

[0035] Weigh 13.7 g ZrC, 12.6 g HfC, 20.9 g NbC, 38.5 g TaC and 4.2 g VC powder, pour into Si 3 N 4 In the ball mill tank, add 35 ml of absolute ethanol and carry out ball milling, wherein the mass ratio of balls to materials is 3:1, and use a planetary ball mill to mill at a speed of 260 rpm for 28 h, and dry the evenly mixed suspension in an oven at 60 °C. The final powder is passed through a 200-mesh sieve to obtain a uniform mixture powder.

[0036] Add the mixture powder after ball milling, 45 g deionized water, 5.4 g dispersant polyethyleneimine, and 0.5 g aluminum nitride into the beaker and stir continuously, and form a slurry after stirring for 1 h; add 4.5 g to the obtained slurry g of foaming agent sodium lauryl sulfate, stirred rapidly for 25 minutes to foam, then added 4.5 g of gelling agent gelatin, stirred for...

Embodiment 3

[0040] In this embodiment, the high-entropy carbide ultra-high temperature ceramic with ultra-high porosity and its preparation method are as follows:

[0041] Weigh 4.1 g ZrC, 15.1 g HfC, 4.2 g NbC, 23.0 g TaC and 23.4 g WC powders and pour into Si 3 N 4 In the ball milling tank, add 40 ml of absolute ethanol and then carry out ball milling, wherein the mass ratio of balls to materials is 6:1, use a planetary ball mill at a speed of 310 rpm for 20 h, and dry the uniformly mixed suspension in an oven at 75 °C. After drying, The powder is passed through a 200-mesh sieve to obtain a uniform mixture powder.

[0042] The mixture powder after ball milling, 30 g of deionized water, 2.5 g of dispersant polyethyleneimine, and 0.7 g of silicon molybdenum were added to the beaker and stirred continuously, and a slurry was formed after stirring for 4 h; Foaming agent sodium dodecyl sulfonate, stirred rapidly for 30 minutes for foaming, then added 0.6 g of gelatin gelatin, stirred for 1...

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Abstract

The invention relates to the field of porous high-entropy ultra-high-temperature ceramic heat-insulating materials, in particular to an ultra-high-porosity high-entropy carbide ultra-high-temperature ceramic and a preparation method thereof. Porous (Zr a f b Nb c Ta d x e ) The skeleton matrix material of the C ceramic is a single-phase high-entropy ultra-high temperature ceramic with a face-centered cubic structure; in terms of atomic percentage, the values ​​of a, b, c, d and e range from 10% to 35%, and a+b+c +d+e=1, X is Ti, W, V, Cr or Mo. The mixture powder of five kinds of carbides is used as a raw material, the slurry of the mixture powder is prepared, a foaming agent is added for foaming, a gelling agent is added for injection molding, and then freezing and drying are carried out. After pre-sintering at 1300-1550°C and high-temperature pressureless in-situ reaction sintering at 1750-2000°C, a porous high-entropy ultra-high temperature ceramic insulation material is prepared. The ultra-high temperature thermal insulation material synthesized by the present invention has ultra-high porosity (83%-96%), low density (0.25-1.90g / cm 3 ), high strength (0.21-16.92MPa), low thermal conductivity (0.10-0.35W / (m K)) and ultra-high temperature resistance (>2000°C), it has broad application prospects in the field of aerospace thermal protection.

Description

technical field [0001] The invention relates to the field of porous high-entropy ultra-high-temperature ceramic heat-insulating materials, in particular to an ultra-high-porosity high-entropy carbide ultra-high-temperature ceramic and a preparation method thereof. Background technique [0002] Due to the rapid development of the aerospace industry, the flying speed of hypersonic vehicles is getting faster and faster, which brings more serious aerodynamic heating effects, causing the surface temperature of the vehicle to reach more than 2000 °C. Conventional oxide system insulation materials have a relatively low melting point, and cannot maintain thermal stability under ultra-high temperature conditions greater than 2000 °C. Traditional insulation materials encounter temperature resistance bottlenecks. Therefore, there is an urgent need to develop new ultra-high temperature resistant insulation materials. Carbide ultra-high temperature ceramics have an ultra-high melting poi...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B38/10C04B35/66C04B35/622C04B35/56
CPCC04B38/10C04B35/66C04B35/5607C04B35/5626C04B35/622C04B2235/3839C04B2235/3843C04B2235/425C04B2235/606C04B2235/656C04B2235/6562C04B2235/6567C04B2235/658C04B2235/95C04B2235/96C04B2235/9607
Inventor 王京阳邵卓杰吴贞孙鲁超
Owner INST OF METAL RESEARCH - CHINESE ACAD OF SCI