Interpolation string separation type stator coil processing device

[0116] Example 1

[0117] An interpolated string separated stator coil processing device, such as Figure 1-11As shown, including a working machine bed plate 1, a support frame 2, an operational support table 3, a running control screen 4, a flip transfer system 5, a space separation system 6, a sub-isolation system 7, and a collection system 8; support pedicers 2 Above the working machine bed plate 1 is soldered; the operation support table 3 is welded to the working machine bed plate 1; the operation control screen 4 is connected to the operation support station 3; the flip transfer system 5 is connected to the working machine tool 2; interval separation The system 6 is connected to the working machine bed plate 1; the extraction system 7 is connected to the working machine tool 1; pick up the collection system 8 is connected to the working machine bed plate 1, pick up the collection system 8 and the interval separation system 6 phase connection The provisioning system 8 is connected to the separation system 7.

[0118] Working process: When interposing a string separated stator coil processing apparatus in use, first stably securely securely secure to the stator winding machine, then the external power supply, manually open the running control screen 4 control device to operate, to be a sub-winding After the machine is flipped and the rope is completed, the flip transfer system 5 first removes the stator coil of the winding and the fixed separator and the central axis fixing lever, and the transfer system 5 in the transfer process will be the center shaft fixing rod side. The cylindrical card seat is taken under, then the stator coil and the fixed separator become loose, and the flip transfer system 5 controls the stator coil and the fixed separator and the center shaft fixing rod to the interval separation system 6, and then the interval separation system 6 will be fixed. The separator and the stator coil are respectively positioned. At this time, the control sub-axle fixing bar extracts the center shaft fixing rod, and then controls the interval separation system 6 to top the stator coil between the fixed separator, so that the stator coil is separated from the fixed separator. At the same time, control the collecting system 8 separate the stator coil and collects separation collection of the stator coil completed by the winding, and automatically takes the cylindrical card seat, and the center-shaft fixing rod of the fixed stator coil is pulled out, and the stator The coil and the fixed separator are individually positioned, and then accurately separated, and the coils between each fixed separator are all extracted and arranged into a string collection, avoiding the problem of adjacent coil winding head dislocation, and saving the subsequent subsequent The effect of the steps of artificial arrangement coils.

[0119] Wherein, the flip transfer system 5 includes a first gantry 501, a servo motor 502, a first spindle rod 503, a first electric telescopic column 504, a first fork head plate 505, a second electric telescopic column 506, a second fork header 507, the first bearing plate 508, electric slide 509, electric slide 5010, third electric telescopic column 5011, and connecting head casing 5012; first dragon door frame 501 is bolted with the working machine tool 1; servo motor 502 Secure to fix the first dragon gantry 501; the first spindle rod 503 is fixed to the servo motor 502 output shaft; the first electric telescopic column 504 is fixed to the first spindle rod 503; the first fork head panel 505 and the first The electric telescopic column 504 is connected; the second electric telescopic column 506 is fixed to the first splitter rod 503; the second fork head plate 507 is connected to the second electric telescopic column 506; the first bearing frame 508 and the first gantry frame 501 is fixed, the first bearing frame 508 is rotatably coupled to the first spindle rod 503; the electric slide rail 509 is fixed to the first gantry 501; the motor carriage 5010 is slidable with the electric slide rail 509; The three electric telescopic column 5011 is fixed to the electric slide 5010; the connecting head casing 5012 is connected to the third electric telescopic column 5011.

[0120] After the stator winder is completed, the control servo motor 502 is controlled to rotate the first shaft rod 503, that is, the first axis rod 503 drives the first electric telescopic column 504 and the second electric telescopic column 506 to rotate. That is, the first electric telescopic column 504 and the second electric telescopic column 506 are rotated to the direction toward the stator winding machine, and then control the first electric telescopic column 504 and the second electric telescopic column 506 elongation, that is, the first electric The telescopic column 504 and the second electric telescopic column 506 respectively drive the first fork header 505 and the second fork head plate 507, respectively, the portion of the center of the coil is exposed in the coil on both sides of the coil, and control the stator winding machine loose-to-center axis. The fixing rod is fixed, that is, the center shaft fixing lever is completely inside the first fork head plate 505 and the second fork head plate 507, and then controls the servo motor 502 to rotate, that is, the servo motor 502 drives the first shaft 503. The inversion is performed, that is, the first axle rod 503 drives the first electric telescopic column 504 and the second electric telescopic column 506 to rotate, to be rotated to vertically facing the first electric telescopic column 504 and the second electric telescopic column 506. At this time, ie, the first fork header 505 and the second fork head plate 507 drive the center shaft fixing rod and the fixed separator and the stator coil moving to the vertical position, and then control the third electric telescopic column 5011 upward, then The third electric telescopic column 5011 drives the connecting head casing 5012 to move upward, i.e., connecting the head casing 5012 to the cylindrical casing side of the central shaft fixing rod and put it, and then control the electric slide rail 509 to drive the motor slide. 5010 Move, and then the electric slide 5010 drives the third electric telescopic column 5011 and the connecting head card 5012, and then connects the head card to move the cylindrical casing on the side of the center shaft fixing rod to the direction away from the center shaft fixing rod. Separate the cylindrical casing and the center shaft fixing rod, then the fastened fixed separator and the stator wire loop are loosened, and then the servo motor 502 is controlled to drive the first spindle rod 503 to continue rotation, that is, the first fork head panel 505 and the first The binary plate 507 drives the fixed separator and the stator coil moving to the inside of the separator positioning frame 6011 by the central axis fixing rod, and then controls the first electric telescopic column 504 and the second electric telescopic column 506 to shrink, that is, the first electric telescopic column 504. The second electric telescopic column 506 separates the first fork head plate 505 and the second fork head plate 507 to separate the center shaft fixing rod to complete the transfer of the stator coil.

[0121] Wherein, the interval separation system 6 includes a first mounting plate 601, a second shaft rod 602, an eccentric wheel 603, a first shift wheel 604, a transmission collector 605, a sliding strip 606, a second gantry 607, first Limit spring 608, the second limit spring 609, the arcuate top block 6010, the separator positioning frame 6011, and the auxiliary positive type slant plate 6012; the first mounting plate 601 is bolted and connected to the working machine bed plate 1; the second axis The rod 602 is rotatably coupled to the first mounting plate 601; the eccentric wheel 603 is fixed to the second shaft rod 602; the first drive wheel 604 axle is fixed to the second shaft rod 602, the first transmission wheel 604 Connect to the collected system 8; the transmission set strip 605 is driven with the eccentric wheel 603; the sliding strip 606 is fixed to the transmission set strip 605; the second gantry 607 is slidable with the sliding strip 606; The first restricted spring 608 is connected to the transmission set strip 605, and the first restricted spring 608 is connected to the second gantry 607; the second resident spring 609 is connected to the transmission collector 605, the second Above the restricted spring 609 is connected to the second gantry 607; the curved top block 6010 is welded to the sliding strip 606; the separator positioning frame 6011 is fixed to the first mounting plate 601, the separator positioning box 6011 The curved top block 6010 performs a slide connection; the auxiliary positive sessile plate 6012 is welded to the separator positioning frame 6011.

[0122] After the first fork header 505 and the second fork head plate 507 drive the separator and the stator coil to move the separator and the stator coil to the inside of the separator positioning frame 6011, at this time, due to the lack of the cylindrical casing, then the original sticker The combined fixation plate and the stator coil are loosely disconnected, and the adjacent arrangement of fixed separators and stator coils are positioned in the groove of the separator positioning frame 6011 and the top of the curved top block 6010, the fixed separator is inserted into the septum. The slot of the plate positioning frame 6011 remains erected, and the stator coil is located on both sides of the top of the curved top block 6010, and the fixed separator is blocked, and then the control sub-fixing system 7 extracts the center shaft fixing rod from one side, There is only a fixed separator and a stator coil, at which time the control is controlled to rotate the seventh shift wheel 8027 to rotate, and then the first shift wheel 604 drives the second shaft rod 602 to rotate, and then the second shaft rod 602 Move the eccentric wheel 603 to rotate, then the eccentric wheel 603 rotates upwards to move the transmission collector 605 upward motion, that is, the transmission set strip 605 drives the multi-set sliding strip 606 to move, that is, the multi-set sliding strip 606 in the second gantry Slide in the shelf 607, and the transmission set strip 605 drives the first limit spring 608 and the second resident spring 609 being compressed. Multi-set sliding strips 606 drive multiple sets of curved top block 6010 to move upward, and more arcs The top block 6010 drives the stator coil up motion, and the fixed separator remains erected in the inside of the separator positioning frame 6011, and the stator coil is separated from the fixed separator, and the center hole of the stator coil is exposed, and collecting the collection system 8 The hole lifts a string of stator coils, and then controls the extraction system 7 to reinsert the center shaft fixing rod to the hole in the middle of the fixed separator, and control the flip transfer system 5 to drive the center-shaft fixing rod and the fixed separator movement. The cylindrical snap is re-fixed to the stator winder, and the separation of the stator coil is completed.

[0123] Wherein, the isolation system 7 includes a first mounting gantry 701, a bearing housing 702, a third shaft 703, a second drive wheel 704, a first telescoping shaft 705, a first internal tooth pan 706, a first bearing sleeve 707 The first electric push rod 708, the second mounting gantry 709, the second telescopic rotation shaft 7010, the second bearing sleeve 7011, the second electric push rod 7012, the first cone gear 7013, the second cone gear 7014, the first flat Gears 7015, the third cone 7016, the fourth shaft 7017, the fourth cone gear 7018, the fifth cone 7019, the screw 7020, the second bearing plate 7021, the fourth electric lift post 7022, the internal thread slider 7023 The limit slip post 7024, the bearing post 7025, the fifth electric rising post 7026 and the electric arc clip 7027; the first mounting gantry 701 is bolted and bolted with the working machine bed plate 1; the bearing seat 702 and the first mounting gantry 701 is fixed; the third shaft 703 is rotatably coupled to the bearing housing 702; the second drive wheel 704 axle is fixed to the third spindle rod 703, and the second drive wheel 704 is connected to the collection system 8; A telescopic rotating shaft 705 is fixed to the third spindle rod 703; the first internal tooth pan 706 is fixed to the first telescopic rotating shaft 705; the first bearing sleeve 707 is rotated to the first telescopic shaft 705; first The electric push rod 708 is connected to the first bearing sleeve 707, and the first electric push rod 708 is connected to the first mounting gantry 701; the second mounting gantry 709 is fixed to the first mounting gantry 701; second telescopic The rotating shaft 7010 is rotatably coupled to the second mounting gantry 709; the second bearing sleeve 7011 is rotatably coupled to the second telescopic shaft 7010; the second electric push rod 7012 is connected to the second bearing sleeve 7011, the second electric push rod The 7012 is connected to the second mounting gantry 709; the first tapered gear 7013 is fixed to the second telescopic rotating shaft 7010; the second tapered gear 7014 is fixed to the second telescopic rotating shaft 7010; the first flat gear 7015 The axial center is fixed to the second telescopic rotating shaft 7010; the third cone gear 7016 meshes with the second cone gear 7014; the fourth shaft 7017 is fixed to the third cone 7016; the fourth cone 7018 axis and the first The four-axis rod 7017 is fixed; the fifth tapered gear 7019 meshes with the fourth cone gear 7018; the screw 7020 axle is fixed to the fifth cone 7019; the second bearing frame 7021 is rotated to the screw 7020 The fourth electric lift post 7022 is connected to the second bearing plate 7021, and the fourth electric lift post 7022 is connected to the working machine bed plate 1; the inner thread sliding column 7023 is driven to the screw 7020; the limit pulse post The 7024 is fixed to the second bearing plate 7021, and the outer surface of the limit sliding post 7024 is slidably connected to the internal thread sliding post 7023; the bearing post 70 25 is rotated with the screw 7020, and the bearing post 7025 is fixed to the limit slip post 7024; the fifth electric rising post 7026 is connected to the bearing post 7025, and the fifth electric rising post 7026 is below the working machine tool 1 Phase connection; the electric curved clip 7027 is connected to the inner thread sliding column 7023.

[0124]First, the electric arc clip 7027 is first clamped at one end of the center shaft fixing rod, and the third drive wheel 804 drives the second drive wheel 704 to rotate, and then the second drive wheel 704 drives the third shaft 703 to rotate the first telescopic shaft 705. Turn, then the first telescopic rotating shaft 705 causes rotation of the first internal tooth pan 706, and then controls the first electric push rod 708 to be pushed forward, and then the first bearing sleeve 707 leads the first telescopic shaft 705. Long, that is, the first telescopic rotating shaft 705 drives the first internal tooth pan 706 to move to a position engaged with the first flat gear 7015, and the first flat gear 7015 drives the second telescopic rotating shaft 7010 to rotate, and then the second telescopic shaft 7010 drives the first The first cone 7013 and the second cone gear 7014 rotate, and the second cone 7014 drives the third cone gear 7016 to rotate, and then the third cone 7016 drives the fourth spindle rod 7017 to rotate, and then the fourth shaft 7017 drives the first The four cone gear 7018 is rotated, and then the fourth cone gear 7018 drives the fifth cone 7019 to rotate, and the fifth cone 7019 is rotated by a rod 7020, and then the screw 7020 rotates the inner thread slide column 7023 to away from the interval separation The direction of the system 6 is moved, and the internal thread sliding column 7023 slides on the surface of the limit pulse post 7024, and the internal thread sliding column 7023 drives the electric curved clip 7027 to move, and the electric arc-shaped clip 7027 drives the central shaft fixing rod from fixed separation. The plate is extracted, and then the first electric push rod 708 is controlled, that is, the control implementation of the extraction system 7 stops operation, the pending system 6 is separated by the stator coil after controlling the extraction system 7, and then control the second electric push The rod 7012 is launched, that is, the second electric push rod 7012 drives the second bearing sleeve 7011, that is, the second bearing plate 7011 drives the second telescopic shaft 7010 elongation, and then the second telescopic rotation shaft 7010 drives the first cone 7013 and the first The two cone gear 7014 synchronously moves, i.e., the second cone gear 7014 disengages the engagement with the third cone gear 7016 while driving the first cone gear 7013 and the third cone gear 7016, thereby achieving the reverse rotation of the third cone 7016. Further, the internal thread sliding column 7023 is reversed, that is, the internal thread slide column 7023 is reinserted into the center hole of the fixed separator by the electric arc clip 7027, and the central shaft fixture is re-inserted into the center hole of the fixed separator. Separate and reset.

[0125] Among them, the provisioning system 8 includes a third mounting gantry 801, a power motor 802, a third telescopic rotating shaft 803, a third drive wheel 804, a second internal tooth disc 805, a third bearing sleeve 806, a third electric push The rod 807, the third bearing plate 808, the fifth spool rod 809, the fourth transmission wheel 8010, the second flat gear 8011, the third flat gear 8012, the fourth flat gear 8013, the first rotation mount 8014, separation dial The fork 8015, the fourth bearing plate 8016, the fifth drive wheel 8017, the second mounting plate 8018, the electric spindle seat 8019, the second rotation mount 8020, collecting the drive rod 8021, curvature gradation slide 8022, fifth bearing Bracket 8023, sixth axis rod 8024, the sixth shift wheel 8025, seventh spindle rod 8026, seventh transport wheel 8027, and elastic telescopic rod 8028; the third mounting gantry 801 is bolted with the working machine bed plate 1; power The motor 802 is coupled to the third mounting gantry 801; the third telescopic rotation shaft 803 is fixed to the power motor 802 output shaft; the third drive wheel 804 axis is fixed to the third telescopic rotary shaft 803, the third transmission wheel 804 The outer ring surface is driven by the belt with the second drive wheel 704; the second internal tooth disc 805 is fixed to the third telescopic rotating shaft 803; the third bearing sleeve 806 is rotated to the third telescopic rotation shaft 803; The three-electric push rod 807 is connected to the third bearing sleeve 806, and the third electric push rod 807 is connected to the third mounting gantry 801; the third bearing plate 808 is fixed to the third mounting gantry 801; fifth The rotation rod 809 is rotatably coupled to the third bearing plate 808; the fourth transmission wheel 8010 axle is fixed to the fifth spindle rod 809; the second flat gear 8011 axle is fixed to the fifth axis rod 809; The flat gear 8012 axis is fixed to the fifth spool 809; the fourth flat gear 8013 is engaged with the third flat gear 8012; the first rotation mount 8014 is rotated to the third mounting gantry 801, the first rotation mounting The seat 8014 axis is fixed to the fourth flat gear 8013; the separation of the dial strip 8015 is fixed to the first rotating mount 8014; the fourth bearing plate 8016 is fixed to the working machine bed plate 1; fifth transmission The wheel 8017 axis is rotatably coupled to the fourth bearing plate 8016; the second mounting plate 8018 is fixed to the working machine bed plate 1; the electric spindle block 8019 is connected to the second mounting plate 8018; second rotation mounting seat 8020 is connected to the electric spin seat 8019; collecting the transmission rod 8021 and the second rotation mount 8020 is fixed; the curvature gradation slide 8022 is fixed to the working machine bed plate 1; the fifth bearing plate 8023 is below the working machine tool 1 is fixed; the sixth axis rod 8024 is rotated to the fifth bearing frame 8023; the sixth shift wheel 8025 axial heart and the sixth axis rod 8 024 is fixed, the sixth pass wheel 8025 outer ring surface is driven by the belt with the fourth transmission wheel 8010; the seventh spindle rod 8026 is fixed to the sixth spindle rod 8024; the seventh shift wheel 8027 axial heart and seventh The shaft rod 8026 is fixed, and the seventh transmissive wheel 8027 outer ring surface is driven by the belt and the first shift wheel 604; the elastic telescoping rod 8028 is fixed to the sixth spindle rod 8024.

[0126] First, the power motor 802 drives the third telescopic rotating shaft 803 to rotate, and then the third telescoping shaft 803 drives the third drive wheel 804 and the second internal tooth disc 805 to perform synchronous rotation, the third drive wheel 804 drives the second drive wheel 704 to rotate, The fifth drive wheel 8017 ensures tight of the belt of the transmission between the third drive wheel 804 and the second drive wheel 704, then controls the third electric push rod 807, that is, the third electric push rod 807 drives the third bearing sleeve. The board 806 is launched, and then the third bearing sleeve 806 drives the third telescopic rotation shaft 803 to extend, and the third telescopic rotating shaft 803 drives the second internal tooth pan 805 to move to the position of the second flat gear 8011, and then the second internal teeth The disk 805 drives the second flat gear 8011 to rotate, and then the second flat gear 8011 drives the fifth axle rod 809 to rotate, and the fifth spindle rod 809 drives the third flat gear 8012 and the fourth transmission wheel 8010 to rotate, fourth transmission The wheel 8010 causes the sixth shift wheel 8025 to rotate, and the sixth pass wheel 8025 drives the sixth axis rod 8024 to rotate, and then the sixth spindle rod 8024 drives the seventh shaft 8026 and the seventh shift wheel 8027 to rotate, and then the seventh The drive wheel 8027 drives the first shift wheel 604 to rotate, and the first shift wheel 604 drives the interval separation system 6 to perform operation, the sixth spindle rod 8024 drives the elastic telescopic rod 8028 to rotate, that is, the elastic telescoping rod 8028 rotates against the curvature The inner side of the gradient slide 8022 is rotated, and the radius of curvature of the curvature gradation slide 8022 is constantly decreasing, and the elastic telescoping rod 8028 is constantly being extruded by the curvature gradation slide 8022, that is, the elastic telescoping rod 8028 constantly contracts, and third flat The gear 8012 drives the fourth flat gear 8013 to rotate, and the fourth flat gear 8013 drives the first rotating mount 8014 to rotate, and then the first rotation mount 8014 drives the separation of the hard force housing 8015 to rotate, to be partitioned to force the fork 8015 Movement to the vertical face, at this time, the elastic telescoping rod 8028 moves to one end of the radius of the curvature gradation slide 8022, at which time the elastic telescoping rod 8028 is facing the stator coil above the separator positioning frame 6011, at which time the multi-set slider strip The board 606 drives the multi-set arcuate top block 6010 to move upward, and the multi-set arcuate top block 6010 drives the stator coil up motion, and the fixed separator remains erected in the inside of the partition block 6011, and the stator coil is moved upward and fixed. The plate is separated, the center hole of the stator coil is exposed, and then the elastic telescopic rod 8028 is detached from the curvature gradation slide 8022, i.e., the elastic telescopic rod 8028 is no longer limited by the curvature gradation slide 8022, i.e., the elastic telescopic rod 8028 is extended in an instant. In, at this time, the elastic telescopic rod 8028 is at which the stator coil above the separator positioning frame 6011, and the elastic telescopic rod 8028 elongates the center hole of the multi-set stator coil, and then elastically extends The shrinkage 8028 continues to rotate upward, thereby provoking a plurality of sets of stator coils, while separating the dialing strip 8015 also begins to rotate downward, when the elastic telescoping rod 8028 drives the stator coil moving to the side of the collected transmission rod 8021, at this time The separation of the bifid strip 8015 rotates to the bottom, at which time the elastic telescoping rod 8028 is located within the intermediate voids separated by the two bifurcated bifurcation, that is, the separation of the fifth 8015 is adjacent to the elastic telescopic rod 8028. On one side of the lever 8021, since the radius of the stator coil is much larger than the width of the two bifurcated gaps separating the bifurcated gap, the separation of the plurality of sets of stadium 8015 will move multiple sets of stator coils when moving outside the elastic telescopic rod 8028. A side dial near the collection of the transmission rod 8021, that is, the multi-set stator coils are pluck to be pulled and slide towards the outer surface of the elastic telescoping rod 8028 towards the collected transmission rod 8021, and then when the elastic telescoping rod 8028 is rotated to the horizontal, this When the motor rotating shaft 8019 is rotated by the second rotation mount 8020, that is, the transmission of the transmission rod 8021 is aligned with the end of the elastic telescopic rod 8028, and thereby separating the fifth 8015 will elastic telescopic rod 8028. The stator coil of the outer surface is slidably inserted to the outer surface of the collecting drive rod 8021, and the arrangement of the stator coil is completed.

[0127] Among them, two vertical panels are provided on one side of the connecting head casing 5012.

[0128] In order to facilitate the movement of the connecting head casing 5012 by the third electric telescopic column 5012 by the third electric telescopic column 5011, the connecting head casing 5012 can pass the cylindrical casing on the side of the central axis fixing rod. To separate it from the central axis fixing bar.

[0129] Among them, the curvature of the curvature slide 8022 is the same as the length of the elastic telescopic rod 8028, and the curvature of the curvature gradation slide 8022 is the same as the length of the elastic telescopic rod 8028, and the radius of curvature is maximum and minimum. The curvature gradation slide 8022 is respectively.

[0130] To facilitate complete contraction when moving to one side of the elastic telescoping rod 8028 to near the interval separation system 6, it can be completely elongated at one side away from the interval separation system 6.