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A kind of porous phenolic cloth pipe and its preparation method and application

A technology for pipe layout and phenolic formaldehyde is applied in the field of porous phenolic cloth pipe and its preparation, which can solve the problems of uneven pore distribution of porous materials, inability to form through holes, uneven pore size distribution, etc.

Active Publication Date: 2022-02-18
LANZHOU INST OF CHEM PHYSICS CHINESE ACAD OF SCI
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, this foaming method produces single bubbles, which do not have the conditions to communicate with each other and cannot form through holes; secondly, after the bubbles are generated in the solution, they are concentrated to the top under the pressure of the gas-hydraulic difference, and the bubbles gather. Even merge and grow, causing the problem of uneven distribution of pores in porous materials
[0003] For example, Chinese patent CN100570165C "Porous phenolic tape laminated cage material and manufacturing method for rolling bearings" discloses a method for preparing a porous phenolic tape laminated cage material with a foaming agent. The porous phenolic tape laminated cage material adopts Foaming is carried out in the form of a foaming agent. Only the pores adsorbed on the cotton cloth can form a connected pore size, and the remaining pores dispersed in the phenolic solution are independent foaming conditions, which do not meet the connecting conditions, and the pore size distribution is uneven.
[0004] The currently commercially available porous phenolic cloth tube cages are mostly used for low-speed bearings and parts that require little oil supply for the cage, and cannot meet the requirements of high oil content for high-speed bearings

Method used

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  • A kind of porous phenolic cloth pipe and its preparation method and application
  • A kind of porous phenolic cloth pipe and its preparation method and application
  • A kind of porous phenolic cloth pipe and its preparation method and application

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preparation example Construction

[0024] The invention provides a kind of preparation method of porous phenolic cloth pipe, comprises the following steps:

[0025] Arrange cotton in hydrogenated silicone oil, impregnate once, and obtain silicone oil-impregnated cotton cloth after baking;

[0026] Arranging the silicone oil-impregnated cotton in the phenolic resin solution, impregnating it for the second time, and obtaining the cloth tube after winding;

[0027] curing the cloth pipe to obtain a cured cloth pipe;

[0028] The hydrogenated silicone oil in the cured cloth pipe is removed to obtain a porous phenolic cloth pipe.

[0029] In the present invention, unless otherwise specified, the preparation materials used are commercially available products well known in the art.

[0030] The invention arranges the cotton in the hydrogenated silicone oil, impregnates it once, and obtains the silicone oil-impregnated cotton cloth after baking. In the present invention, the cotton cloth is preferably high-count cot...

Embodiment 1

[0050] Ultrasonic cleaning of the cotton cloth in acetone for 5 minutes to obtain the cleaned cotton cloth;

[0051] Put the hydrogenated silicone oil in the dipping tray, and arrange the cleaned cotton on the uncoiler. After the cotton cloth is impregnated with the hydrogenated silicone oil in the dipping tray, it is baked online, and the cotton cloth is wound into a silicone oil-impregnated cotton cloth by a three-roller winding machine; The pressure is 30N, the impregnation speed is 0.5m / s, the baking temperature is 70°C, and the time is 2-4s;

[0052] Dilute the phenolic solution with a mass concentration of 30 to 40 wt% with ethyl acetate to obtain a phenolic resin solution with a mass concentration of 15 to 20 wt%. After impregnating the phenolic resin solution in the rubber disc, use a three-roll winding machine to wind it into a cloth tube; the pressure of the pressing roller is 10N, and the impregnation speed is 0.05m / s;

[0053] The cloth pipe is cured in a vacuum a...

Embodiment 2

[0056] Ultrasonic cleaning of the cotton cloth in acetone for 5 minutes to obtain the cleaned cotton cloth;

[0057] Put the hydrogenated silicone oil in the dipping tray, impregnate the cleaned cotton cloth in the dipping tray with hydrogenated silicone oil, then bake it, and wind the cotton cloth into a silicone oil-impregnated cotton cloth with a three-roll winding machine; the pressure of the pressing roller is 50N, and the impregnation speed 0.5m / s, the baking temperature is 70°C, and the baking time is 2-4s;

[0058] Dilute the phenolic resin solution that the mass concentration is 30~40wt% with ethyl acetate, the ratio is 2:1, obtain the phenolic resin solution that the mass concentration is 10~13.3wt%; Described phenolic resin solution is placed in the dipping tray, put Unwind the cotton cloth impregnated with silicone oil, impregnate the phenolic resin solution in the dipping tray, and wind it into a cloth tube with a three-roller winding machine; the pressure of the ...

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Abstract

The invention provides a porous phenolic cloth pipe and its preparation method and application, and relates to the technical field of bearing cages. The preparation method of the porous phenolic cloth tube provided by the present invention comprises the following steps: arranging the cotton in hydrogenated silicone oil, impregnating it once, and obtaining the silicone oil-impregnated cotton cloth after baking; arranging the silicone oil-impregnated cotton in the phenolic resin solution, and performing Secondary impregnation and winding to obtain cloth pipes; curing the cloth pipes to obtain cured cloth pipes; removing hydrogenated silicone oil in the cured cloth pipes to obtain porous phenolic cloth pipes. The porous phenolic cloth pipe prepared by the present invention has interconnected channels and high porosity, and can form a continuous oil storage space to meet the requirement of high oil content of the bearing cage; moreover, the porous phenolic cloth pipe prepared by the present invention is not dispersed in the phenolic matrix. Bubbles can improve the mechanical properties of phenolic cloth pipes.

Description

technical field [0001] The invention relates to the technical field of bearing cages, in particular to a porous phenolic cloth tube and its preparation method and application. Background technique [0002] Phenolic cloth tube is widely used as rolling bearing cage material. There are mainly two kinds of porous phenolic cloth tube and non-porous phenolic cloth tube. The porous phenolic cloth tube is immersed in lubricating oil in the pores to lubricate the bearing balls and reduce the friction of the bearing. Torque, prolong the service life of the bearing. The porous phenolic cloth pipes that have been reported mainly add a foaming agent to the phenolic solution. During the heating process, the foaming agent decomposes to form bubbles, and the pore size is controlled by controlling the amount and speed of foaming. However, this foaming method produces single bubbles, which do not have the conditions to communicate with each other and cannot form through holes; secondly, aft...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08L61/06C08L1/02C08J9/26
CPCC08J9/26C08J2361/06C08J2301/02C08J2201/0462
Inventor 杨丽君许雪飞王廷梅王齐华王超
Owner LANZHOU INST OF CHEM PHYSICS CHINESE ACAD OF SCI