Prefabricated component lightweight steel mold table of integrated maintenance system and using method of prefabricated component lightweight steel mold table

A technology of prefabricated components and maintenance system, applied in manufacturing tools, ceramic molding machines, etc., can solve the problems of vacancy of mold table equipment, high input cost, difficult transportation, etc., to shorten the production line takt, enhance the maintenance effect, and avoid pollution. The effect of the environment

Pending Publication Date: 2021-08-13
南通装配式建筑与智能结构研究院
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] With the rapid development of prefabricated buildings in my country, the demand for reinforced concrete prefabricated parts such as prefabricated floor slabs and prefabricated wall panels has increased sharply, and more and more concrete prefabricated component factories have emerged. As the production operation surface of prefabricated components, the bottom formwork of prefabricated components is also an indispensable production equipment. At present, the mold tables on the market are all steel mold tables, and the overall structure is similar. Most of them are supported by I-beams at the bottom. In the form of steel, the amount of steel is large, the cost is high and the transportation is difficult
[0003] In the production process of prefabricated components, after the concrete pouring and tamping is completed, the components need to be cured. Natural curing or heating curing can be used for curing. There are steam curing, electric heating curing and other forms of heating curing. Natural curing requires a long curing time. And it is not suitable for winter production. Therefore, component factories often invest a certain amount of heating and curing equipment. At present, most component factories use heating and curing in the form of boiler steam curing. This kind of curing method has environmental pollution, high input costs, and operating costs. high unavoidable flaws
[0004] At the same time, the current realization of mold tables and maintenance devices for nomadic production lines on the market is only considering how to realize the application of existing devices, and there is still a vacancy in the market for mold table equipment with integrated maintenance functions.

Method used

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  • Prefabricated component lightweight steel mold table of integrated maintenance system and using method of prefabricated component lightweight steel mold table
  • Prefabricated component lightweight steel mold table of integrated maintenance system and using method of prefabricated component lightweight steel mold table
  • Prefabricated component lightweight steel mold table of integrated maintenance system and using method of prefabricated component lightweight steel mold table

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Experimental program
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Effect test

Embodiment 1

[0035] Such as Figure 1-6 As shown, this embodiment introduces a prefabricated component lightweight steel formwork platform with an integrated maintenance system, including a lightweight formwork platform 1, and an electric heating maintenance module 2 installed under the lightweight formwork platform, which is used to convert the electric heating maintenance module 2 An integrated isolation component 3 fixed under the lightweight mold table 1 and forming an air chamber, an automatic cloth covering mechanism 4 for enhancing the maintenance effect, and an electrical control cabinet 5 for realizing electrical control.

[0036] The lightweight mold table 1 includes a panel 11 , an end support 12 , an edge support 13 , and a bottom ladder support 14 . The lightweight mold table 1 is a common mold table with a width of 3.5 meters and a length of 9 meters. For the convenience of production and processing, the end supports 12 and the side supports 13 are standard profiles, and the ...

Embodiment 2

[0041] Such as Image 6 As shown, this embodiment provides a method for using a lightweight steel formwork platform for prefabricated components integrated with the maintenance system. Including the following steps:

[0042] Step 1, the electric heating maintenance module 2 is integrated with the lightweight mold table 1 through the integrated isolation component 3, the automatic cloth covering mechanism 5 is integrated into the lightweight mold table 1, and the wiring of each electrical control part and the electrical control cabinet 5 is completed.

[0043] Step 2, transport the processed prefabricated component steel formwork table with maintenance system to the fixed formwork production line or the nomadic production line for installation and fixation, and electrify the electrical control cabinet 5 .

[0044] Step 3: Complete the series of prefabricated component production operations on the panel 11 such as cleaning the formwork, assembling the mold, binding steel bars, ...

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Abstract

The invention provides a prefabricated component lightweight steel mold table of an integrated maintenance system. The prefabricated component lightweight steel mold table comprises a lightweight mold table body, electric heating maintenance modules, integrated isolation assemblies, an automatic cloth covering mechanism and an electrical control cabinet. The lightweight mold table comprises a panel, end supporting pieces, edge supporting pieces and bottom trapezoid supporting pieces. The electric heating maintenance modules comprise heat source modules, metal fixing frames and aviation plugs, wherein the heat source modules are provided with heat preservation plates, heating films and reflecting films. Each integrated isolation assembly comprises an A-type isolation assembly and a B-type isolation assembly, each A-type isolation assembly comprises an isolation heat preservation plate, adjusting fixing plates, connecting plates and locking plates, and each B-type isolation assembly comprises a supporting bearing plate rod and a pressing plate. The automatic cloth covering mechanism comprises an electric push rod, tarpaulin and a guide rod. The electrical control cabinet comprises an electric heating module wireless switch capable of achieving independent control, an electric push rod wireless switch and a circuit protection device. The prefabricated component lightweight steel mold table is suitable for the technical field of prefabricated component production, steel consumption of the mold table can be reduced, meanwhile, the aims of energy conservation, cost reduction and intelligent management and control are achieved in an electric heating maintenance manner, a light heating module is integrated to the mold table, the prefabricated component production efficiency is greatly improved, and meanwhile an innovative technology is brought to a nomadic production line.

Description

technical field [0001] The invention relates to the technical field of prefabricated component production, in particular to a lightweight steel formwork platform for prefabricated components of an integrated maintenance system and a method for using the same. Background technique [0002] With the rapid development of prefabricated buildings in my country, the demand for reinforced concrete prefabricated parts such as prefabricated floor slabs and prefabricated wall panels has increased sharply, and more and more concrete prefabricated component factories have emerged. As the production operation surface of prefabricated components, the bottom formwork of prefabricated components is also an indispensable production equipment. At present, the mold tables on the market are all steel mold tables, and the overall structure is similar. Most of them are supported by I-beams at the bottom. In the form of steel, the amount of steel is large, the cost is high and the transportation is ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B28B11/24
CPCB28B11/245
Inventor 宫海陈晨黄吴量侍崇诗
Owner 南通装配式建筑与智能结构研究院
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