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Preparation method of box-shaped reinforced three-dimensional fabric preform

A technology of three-dimensional fabrics and prefabricated bodies, applied in textiles and papermaking, hand sewing, sewing equipment, etc., can solve problems such as poor corner forming effects, achieve structural stability, increase fiber volume content, and flexible use

Active Publication Date: 2021-12-28
TIANJIN POLYTECHNIC UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The preparation method solves the poor forming effect of corners in the prior art, and can ensure that the fiber box-shaped prefabricated parts have high dimensional accuracy, high dimensional stability, high practical engineering application value, and simple process.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Preparation method of box-shaped reinforced three-dimensional fabric preform
  • Preparation method of box-shaped reinforced three-dimensional fabric preform
  • Preparation method of box-shaped reinforced three-dimensional fabric preform

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preparation example Construction

[0019] The preparation method of the box-shaped reinforced three-dimensional fabric prefabricated body designed by the present invention adopts the following process steps:

[0020] Step 1. First, lay the fiber layer of the small box prefabricated part, take the cut fiber cloth, and lay the layer along the specified direction. After reaching the required thickness, clamp it with a clamp; use sewing equipment to sew it at the central position, and then sew it along the rear edge Place the mold on the side and fix the position of the mold; cut the fiber cloth along the horizontal direction (from the fracture to the stop of the mold), and along the side edge direction, attach the fiber cloth to the mold and connect the fracture, and fix it with sutures; repeat the above process , Laying all four small box molds is completed;

[0021] Step 2. Splice four small box prefabricated parts to form a large box, and put fiber bundles in the middle gap to ensure the mechanical properties o...

Embodiment 1

[0027] Adopt sewing method of the present invention and shaping die to make a bottom size and be the square fiberglass prefabricated part of 210 * 210mm, specific requirement is: (1) the thickness of prefabricated part bottom and the thickness of four side walls are 5mm; ( 2) The height of the side wall is 50mm; (3) The suture stitch distance is 6.5mm; (4) The suture line spacing is 10mm; (5) The ply angle is 0°.

[0028] Step 1. First, carry out the fiber laying of the square box prefabricated parts, cut the fiber cloth with a size of 260×260mm, cut a total of 26 pieces, lay the laying along the 0° direction, and clamp it with a clamp after the laying is completed; Select a square area of ​​95×95mm in the center of the seam for stitching, and then place a hollowed-out square box mold without a cover along the stitching edge (such as Figure 1-2 ) and fix the position of the mold; cut the fiber cloth along the horizontal direction (from the fracture to the mold stop), and alon...

Embodiment 2

[0033] Adopt sewing method of the present invention and shaping mold to make a bottom diameter and be the cylindrical fiberglass prefabricated part of 210mm, specific requirement is: (1) the thickness of prefabricated part bottom and the thickness of four side walls are 5mm; (2) ) The height of the side wall is 50mm; (3) The suture pitch is 5mm; (4) The stitch row spacing is 5mm; (5) The ply angle is 0°.

[0034] Step 1. First, lay up the fiber layer of the arc prefabricated part, cut 1 / 4 arc glass fiber cloth with a diameter of 260mm, cut a total of 26 pieces, lay the layer along the 0° direction, and clamp it with a clamp after laying; Use suture equipment to select a 1 / 4 arc area with a diameter of 95mm at its central position for suture, and then place a hollowed-out arc mold without a cover along the suture edge (such as Figure 2-2 ) and fix the position of the mold; cut the fiber cloth along the horizontal direction (from the fracture to the mold stop), and along the di...

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Abstract

The invention discloses a preparation method of a box-shaped reinforced three-dimensional fabric preform. The preparation method adopts a mode of sewing a bottom surface, placing an inner mold and an outer mold and integrally sewing and forming, and comprises the following specific steps of (1) cutting fiber cloth with a certain size, sewing in a central area of the fiber cloth, placing small boxes along a sewing edge, and fixing the position of a mold; cutting off fibers in the horizontal direction, and sewing butt-joint openings through sewing lines; (2) repeating the steps, and laying and sewing the four small boxes; (3) after the four small boxes are all laid, oppositely splicing the edges of the four small boxes to form a large box, and placing a certain amount of fiber bundles in gaps at the splicing positions, so that the mechanical property of the preform is ensured; (4) cutting the fiber cloth with a certain size, coating the spliced large box with the fiber cloth, and putting the large box into a large box mold; and (5) sewing the bottom, the side surfaces and reinforcing ribs of the preform, then taking out the four small boxes and the outer large box, and sewing and perfecting the corners and the joints of the reinforcing ribs and a cloth cover. According to the preparation method of the box-shaped reinforced three-dimensional fabric preform provided by the invention, for sewing of the box-shaped reinforced three-dimensional fabric preform, constraint can be effectively provided for the corners of a box-shaped special-shaped part, so that the forming effect is good, and the volume content and the sewing efficiency of the preform can be remarkably improved.

Description

technical field [0001] The invention designs a method for preparing a prefabricated part, and in particular relates to a method for preparing a reinforced three-dimensional fabric prefabricated body. Background technique [0002] The stitching technology can change the 2D laminated composite material into a quasi-3D composite material by introducing reinforcing fibers in the thickness direction of the prefabricated fabric, which significantly improves the anti-delamination performance and damage tolerance of the composite material. It is widely used in military and civilian fields. Wide range of applications. Among them, the preparation of special-shaped prefabricated body belongs to the extension of flat-plate suture technology. Due to the box-shaped structure, the ply-ply suture operation is inconvenient during ply-ply sewing, and the suture line is not easy to locate on the fabric, resulting in poor corner forming effect and product suture. Therefore, a simple and conven...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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IPC IPC(8): D05B35/00D05B37/02D05B97/00
CPCD05B35/00D05B37/02D05B97/00
Inventor 吴宁侯琦琳韩雨桐陈利
Owner TIANJIN POLYTECHNIC UNIV