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Bearing fault online diagnosis method and system based on depth separable convolution

A diagnostic method and in-depth technology, applied in neural learning methods, testing of mechanical components, testing of machine/structural components, etc., can solve problems such as deployment in equipment with poor computing power, large number of diagnostic model parameters, and large resource consumption. , to achieve the effect of ensuring diagnostic accuracy, reducing volume and computational complexity, and controlling operating costs

Pending Publication Date: 2022-02-25
KUNMING UNIV OF SCI & TECH
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Problems solved by technology

[0003] The present invention provides a bearing fault online diagnosis method and system based on depth-separable convolution. A fault diagnosis model is built through depth-separable convolution, and it is further used in a browser to realize online fault diagnosis, which can further solve the problem of existing diagnosis. The model parameters are large, occupying a lot of resources, and it is difficult to directly deploy large-scale networks on devices with poor computing power

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  • Bearing fault online diagnosis method and system based on depth separable convolution
  • Bearing fault online diagnosis method and system based on depth separable convolution
  • Bearing fault online diagnosis method and system based on depth separable convolution

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Embodiment 1

[0025] Embodiment 1: as Figure 1-4 As shown, an online diagnosis method for bearing faults based on depth separable convolution, including: a model training step, inputting the historical vibration data collected through the data acquisition system into a deep separable convolution network for training to obtain a diagnosis model; the model In the conversion and deployment step, the diagnostic model (wherein the diagnostic model is a Keras model) is converted and saved as a TensorFlow.js layer format in the TensorFlow environment, and the converted layer format model is deployed in the browser; the fault identification step is Load the historical vibration data from the MySQL database in the browser and input it into the converted layer format model for diagnosis, and obtain the bearing status of the data.

[0026] Further, the data acquisition system can be set to include a real-time controller, an acquisition card, and an acceleration sensor; the IEPE acceleration sensor an...

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Abstract

The invention discloses a bearing fault online diagnosis method based on depth separable convolution. The method comprises the following steps: inputting historical vibration data acquired by a data acquisition system into a depth separable convolution-based network for training to obtain a diagnosis model; converting and storing the diagnosis model in a TensorFlow.js layer format, and deploying the converted layer format model in a browser; and loading historical vibration data from a database in the browser, and inputting the historical vibration data into the converted layer format model for diagnosis to obtain the bearing state of the data. The invention discloses a diagnosis system, which comprises a model training module, a model conversion and deployment module and a fault identification step module. According to the invention, a fault diagnosis model is built through a deep separable convolution thought, and the model is deployed in a browser for online fault diagnosis; and according to the method, on the premise that the diagnosis accuracy is guaranteed, the size and the calculation amount of the model are greatly reduced, the operation speed of the model is greatly increased, and the operation cost is effectively controlled.

Description

technical field [0001] The invention relates to a method and system for online diagnosis of bearing faults based on depth separable convolution, belonging to the field of fault diagnosis of mechanical equipment. Background technique [0002] In order to detect hidden dangers in the industrial production process in time, it is necessary to monitor the health status of key components of the mechanical system in operation. Traditionally, the fault diagnosis of bearings is to use the acquisition equipment to collect and save the vibration data, and then use manual feature extraction for fault analysis, which is not only costly, but also highly dependent on prior knowledge, and the diagnosis results are greatly affected by human factors. In recent years, due to the rise of artificial intelligence, neural networks have also made a qualitative leap in the field of fault diagnosis. At present, the diagnostic accuracy and efficiency of intelligent diagnosis based on neural network h...

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01M13/045G06N3/04G06N3/08
CPCG01M13/045G06N3/04G06N3/08
Inventor 刘畅朱富谢一帆
Owner KUNMING UNIV OF SCI & TECH