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Multi-section sawing machining automatic production line

An automatic production line and sawing technology, applied in metal processing, metal sawing equipment, metal processing equipment, etc., can solve the problems of low production efficiency, sawing line speed, feed speed cannot be adjusted by frequency conversion, and multi-segment sawing cannot be performed. , to achieve the effect of improving production efficiency

Active Publication Date: 2022-04-22
安徽融信达智能装备有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The current sawing machine can’t cut the entire bundle of incoming materials in multiple sections, and each sawing needs manual calibration again and again; and the sawing line speed and feed speed cannot be adjusted by frequency conversion according to the raw materials, and the production efficiency is low.

Method used

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  • Multi-section sawing machining automatic production line
  • Multi-section sawing machining automatic production line
  • Multi-section sawing machining automatic production line

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] Example 1, such as figure 1 As shown, a multi-segment sawing and processing automatic production line is mainly used for cutting steel blanks such as round materials, square materials, pipes and profiles that are bundled. The sawing production line includes a cutting station 1, and the cutting station 1 is equipped with corresponding sensors where detection and correction are required.

[0026] Wherein, the cutting station 1 includes a fixed sawing group 11, a mobile sawing group 12, a feeding frame 13 and an electrical control system. Among them, the electrical control system is automatically controlled by CNC system. Both sides of the feeding frame 13 are provided with slide rails 14, and the fixed sawing group 11 is installed on one side of the feeding frame 13, which has a fixed positioning function and serves as a reference sawing surface. The mobile sawing group 12 is provided with at least one group and slides on the top conveying direction of the feeding frame...

Embodiment 2

[0041] Example 2, such as figure 2 with image 3 As shown, on the basis of Embodiment 1, the feeding end of the cutting station 1 is provided with a material turning mechanism 2, which is used to turn the material at a certain angle, so that sawing will be more convenient, and the impact on the saw blade will be reduced. damage. Material turning mechanism 2 comprises drive parts such as turning plate that is certain angle, turning plate frame and cylinder, oil cylinder, motor, and the angle of turning plate can be set to 90 degrees or set to 120 degrees, so that be stuck on the material. The driving part is installed on the inner side of the conveyor, the turning frame is installed on one side of the driving part, the turning plate is hinged on the top of the turning plate frame, and the output end of the driving part is connected with the turning plate.

[0042] When the turning mechanism 2 is working, after the bales are aligned, it is controlled by the CNC system and aut...

Embodiment 3

[0046] Embodiment 3, aiming at the fact that the current sawing machine cannot align the ends of the entire bundle of incoming materials, and there is a lot of waste of materials. Such as figure 2 with image 3 As shown, on the basis of Embodiment 1 or 2, the feeding end of the cutting station 1 is also provided with an end surface alignment device 4, which is used to align the end surfaces of the materials. The end face clapping device 4 includes a rack for clapping and a rack for clapping, and the rack for racking is installed on the feed side of the conveyor, and one side of the rack for racking is connected to the rack by driving components such as cylinders, oil cylinders and motors.

[0047] After the bales are fed to the loading rack, the material is lifted by the rack through the driving parts in advance to reduce the friction between the bundling material and the feeding rack. The two ends of the stroke are respectively equipped with clapping boards, and the side of...

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Abstract

The invention relates to a multi-section sawing processing automatic production line which comprises a cutting station, the cutting station comprises a fixed sawing set, a movable sawing set, a feeding rack and an electrical control system, sliding rails are arranged on the two sides of the feeding rack, the fixed sawing set is installed on one side of the feeding rack, and the movable sawing set is installed on the other side of the feeding rack. At least one movable saw cutting set is arranged and slides in the conveying direction of the top of the feeding rack through a sliding rail, a material supporting mechanism is arranged at the bottom of the feeding rack, and the material supporting mechanism, the fixed saw cutting set, the movable saw cutting sets and the feeding rack are connected with an electrical control system. The saw cutting size is determined through the distance between the movable saw cutting sets and the fixed saw cutting set, multi-section saw cutting machining is achieved through the different positions of the multiple movable saw cutting sets on the sliding rail, and the production efficiency is greatly improved.

Description

technical field [0001] The invention relates to the technical field of machine tool processing, in particular to an automatic production line for multi-segment sawing processing. Background technique [0002] At present, the commonly used sawing machines on the market are all single machine tools that use circular saw blades, saw bands or saw blades as cutting tools to saw metal round materials, square materials, pipe materials and profiles. The machining accuracy of the sawing machine is generally not very high, and it is mostly used in the material preparation workshop to cut various bars, pipes and other profiles. In the work of the sawing machine, the driving wheel and the driven wheel drive the saw blade to run, and the cutting direction of the saw blade is controlled by the guide rail control frame. By adjusting the rotation bearing, the band saw blade is straightened and straightened, and the saw is swept away by the broom, and the hydraulic cylinder piston The bar s...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23D57/00B23Q5/28B23Q7/00B23Q11/00B23Q15/02B23Q17/20
CPCB23D57/00B23Q5/28B23Q7/00B23Q11/0042B23Q15/02B23Q17/20Y02P70/10
Inventor 俞正明黄巍峰陈猛王作杰王宋杰汪晓来
Owner 安徽融信达智能装备有限公司
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