A kind of preparation method of metal matrix porous ceramic composite membrane

A technology of porous ceramics and porous ceramics, applied in chemical instruments and methods, membrane, membrane technology, etc., can solve problems such as internal stress, large wall thickness, ceramic tube fracture, etc., to improve mechanical strength, cost advantages, and good penetration. sexual effect

Active Publication Date: 2022-07-15
江苏七禾新材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, in this method, if a metal outer mold is used, the metal powder is easily sintered together, and it is difficult to demold; while using a ceramic mold, the powder sintering shrinks during the sintering process, which will generate axial tensile stress, and the metal film layer is easy to Cracking will not only fail to effectively protect the ceramic membrane, but will also generate internal stress, making the ceramic tube more likely to break; even if the above two problems do not occur, the mold will creep under high temperature conditions, which will also cause the mold to break. Cannot be reused, and the production cost remains high
[0006] Patent CN110899703A discloses a method for preparing a metal film with a high porosity. This method will fill in the metal, and after the sintering is completed, use an acid solution to corrode the metal mold to obtain a metal film. Although this method is suitable for the preparation of the metal film, However, in order to improve the strength of the mold, the wall thickness of the metal outer mold is relatively large, and due to the airtightness of its structure, corrosion will start from the outer layer of the outer mold and the inner side of the inner film. To obtain a complete metal film, it is necessary to It is necessary to completely corrode the mold, which will inevitably require a large amount of acid for corrosion

Method used

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  • A kind of preparation method of metal matrix porous ceramic composite membrane
  • A kind of preparation method of metal matrix porous ceramic composite membrane
  • A kind of preparation method of metal matrix porous ceramic composite membrane

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preparation example Construction

[0031] In order to solve the above problems in the prior art, it is urgent to develop a method for preparing a metal-ceramic composite membrane with a simple process and low cost, and it is hoped that the prepared metal-based porous ceramic composite membrane has high strength and a complete membrane layer. The invention provides a preparation method of a metal-based porous ceramic composite membrane, comprising the following steps:

[0032] S1. Obtain a suspension containing ceramic powder (generally configured by ceramic powder, binder, dispersant, and solvent in proportion; the suspension containing ceramic powder can use the formulation of the prior art); The suspension is coated on the porous ceramic tube 3 (single-channel or multi-channel, the average pore diameter of the pores on the wall of the porous ceramic tube 3 is 0.05-5 μm; the outer diameter of the single-channel porous ceramic tube is 4-50 mm, and the wall thickness is 0.2 mm. ~ 2 mm; the outer diameter of the ...

Embodiment 1

[0045] This embodiment provides a method for preparing a metal-based porous ceramic composite membrane, comprising the following steps:

[0046] S1, obtain a suspension containing ceramic powder; coat the suspension on the porous ceramic tube 3 (19 channels, outer diameter 31mm, the proportion of openings in the cross section is 59.8%; the porous average pore size on the wall of the porous ceramic tube 3 is 5 μm) to form a ceramic inner coating to obtain a porous ceramic tube 3 with a ceramic inner coating;

[0047] S2. Prepare a porous metal punching tube 2 (stainless steel, the inner diameter is 36 mm, the wall thickness is 2 mm, the hole diameter on the wall of the porous metal punching tube 2 is 3 mm), and the metal wire is wrapped around the porous metal punching tube 2 Mesh 1 (stainless steel, the mesh number of the holes is 200 meshes), the porous ceramic tube 3 with the ceramic inner coating is inserted into the porous metal punching tube 2, and an annular connector ( ...

Embodiment 2

[0051] This embodiment provides a method for preparing a metal-based porous ceramic composite membrane, comprising the following steps:

[0052] S1, obtain a suspension containing ceramic powder; the suspension is coated on the porous ceramic tube 3 (61 channels, outer diameter 50mm, the cross-sectional opening ratio is 73.8%, and the porous average pore size on the wall of the porous ceramic tube 3 is 3 μm) to form a ceramic inner coating to obtain a porous ceramic tube 3 with a ceramic inner coating;

[0053] S2. Prepare a porous metal punching tube 2 (stainless steel, the inner diameter is 60 mm, the wall thickness is 2 mm, the hole diameter on the wall of the porous metal punching tube 2 is 3 mm), and the metal wire is wrapped around the porous metal punching tube 2 Mesh 1 (stainless steel, the mesh number of the holes is 200 meshes), the porous ceramic tube 3 with the ceramic inner coating is inserted into the porous metal punching tube 2, and an annular connector ( meta...

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Abstract

The present invention provides a method for preparing a metal-based porous ceramic composite membrane, comprising the steps of: S1 obtaining a suspension containing ceramic powder; coating the suspension on the inner surface of a porous ceramic tube to form a ceramic inner coating; S2 applying the porous metal The punching tube is wrapped with wire mesh, and the porous ceramic tube is inserted into the punching tube. A connecting piece is arranged at one end of the punching tube. A cavity is formed between the outer wall of the porous ceramic tube, the inner wall of the wire mesh and the connecting piece; S3 is in the cavity. Fill the metal powder and plug it at the other end of the punching tube to form an assembly; S4 sinter the assembly, the ceramic inner coating forms a ceramic film layer, the metal powder forms a metal film layer, and the wire mesh is removed to obtain a metal film. based porous ceramic composite membrane. The metal wire mesh acts as an outer mold. At high temperature, the metal powder and the punching tube diffuse into each other. Both the punching tube and the wire mesh play a role in positioning the metal powder; only the wire mesh is removed, and the composite with the punching tube The film has higher mechanical strength and the film layer is intact.

Description

technical field [0001] The invention belongs to the technical field of powder metallurgy porous material preparation, and in particular relates to a preparation method of a metal-based porous ceramic composite membrane and a metal-based porous ceramic composite membrane. Background technique [0002] Membranes used in membrane separation equipment can be divided into two categories: organic membranes and inorganic membranes according to their materials. Among them, inorganic membranes can be divided into ceramic membranes and metal membranes. [0003] Organic membranes are prone to be corroded by organic solvents during use, are not resistant to strong acid and alkali corrosion, are not resistant to temperature, and have a short life; compared with organic membranes, ceramic membranes, as a commonly used membrane material, have chemical stability. It has the advantages of high mechanical strength, high temperature resistance and high separation efficiency. However, ceramic ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B01D67/00B01D69/12B01D71/02B01D69/02
CPCB01D71/022B01D71/024B01D69/02B01D69/12B01D67/0039B01D67/0041B01D2325/24Y02E60/10
Inventor 杨佳辉王莉莉吴海涛
Owner 江苏七禾新材料科技有限公司
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