Low-dust aerogel product and preparation method thereof
An aerogel and composite aerogel technology, which is applied in chemical instruments and methods, layered products, synthetic resin layered products, etc. The effect of promoting molding
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[0027] Generally speaking, the preparation method of low-dust aerogel products includes the following steps:
[0028] Step 1: Lay the hot-melt adhesive mesh film, the fiber mat and the hot-melt adhesive mesh film in sequence to obtain a laminated material;
[0029] Step 2: Impregnating the layup material with sol to form a wet fiber mat;
[0030] Step 3: After gelling and drying the wet fiber felt obtained in step 2, a composite aerogel felt is obtained;
[0031] Step 4: heating the composite aerogel felt to obtain a low-dust aerogel product.
[0032] The low-dust aerogel product can be prepared by the above method.
[0033] The basic principle of the low-dust aerogel product and its preparation method of the present invention is as follows: superimposing and laying a hot-melt adhesive mesh film on the upper and lower surfaces of the fiber mat, and the hot-melt adhesive mesh film and the fiber felt are impregnated with sol together. Acting as a fiber, the gap and surface of...
Embodiment 1
[0037] The present embodiment provides a method for preparing a low-dust aerogel product, comprising the following steps:
[0038] Step 1: Lay the hot-melt adhesive mesh film, the fiber mat and the hot-melt adhesive mesh film in sequence to obtain a laminated material; wherein, the hot-melt adhesive mesh film is a PES hot-melt adhesive mesh film.
[0039] Step 2: Impregnating the layup material with sol to form a wet fiber mat;
[0040] Step 3: After gelling and drying the wet fiber felt obtained in step 2, a composite aerogel felt is obtained;
[0041] Step 4: heating the composite aerogel felt to obtain a low-dust aerogel product.
[0042]In step 2, the sol is silica sol, and the configuration steps of the silica sol include: in terms of molar ratio, mixing uniformly according to silicon source: ethanol: water = 1:30:12, and then adding an alkali catalyst and stirring uniformly to obtain Silica sol. The silicon source is methyltrimethoxysilane, and the alkali catalyst is ...
Embodiment 2
[0047] The present embodiment provides a method for preparing a low-dust aerogel product, comprising the following steps:
[0048] Step 1: The hot-melt adhesive mesh film, the fiber mat, and the hot-melt adhesive mesh film are stacked and laid in sequence to obtain a laminated material; wherein, the hot-melt adhesive mesh film is a TPU hot-melt adhesive mesh film.
[0049] Step 2: Impregnating the layup material with sol to form a wet fiber mat;
[0050] Step 3: After the wet fiber felt obtained in step 2 is subjected to gelation, hydrophobicity and drying treatment, a composite aerogel felt is obtained;
[0051] Step 4: encapsulating the composite aerogel felt obtained in step 3 to obtain an encapsulated composite aerogel felt;
[0052] Step 5: heating the encapsulated composite aerogel felt to obtain a low-dust aerogel product.
[0053] In step 2, silica sol is used as the sol, and the configuration steps of the silica sol include: in molar ratio, mixing uniformly accordin...
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