Provided is a bonding method of a
powder metallurgy iron-based friction material layer and a steel backing and a bonding material. According to the bonding method, mixed
powder is paved and spread to achieve the bonding of a
copper-based
powder metallurgy material and the steel backing along with the bonding of spraying
metal powder and
organic solvent at the normal temperature; the bonding material with the thickness of 0.05-0.15mm is added between a
powder metallurgy iron-based friction material and the steel backing; after being sintered, the
powder metallurgy iron-based friction material and the steel backing are made to have a good bonding property and the steel backing
brittleness and cracks are prevented.
Tin is added in a formula of the bonding material, and the
tin is made to form a
liquid phase, and the
tin is diffused in the interior of the bonding material and the contact portion of the bonding material and the steel backing to form an
alloy body which can exert the bonding effect, and the effectiveness of bonding is enhanced. When added
copper powder ensures the thickness of the bonding material to reach 0.05-0.15mm, the added
copper powder can reduce the possibility that carbon in a friction material is diffused toward the steel backing, and thus the
embrittlement of the steel backing due to carbon infiltration is prevented, in addition, the shearing strength of the bonding material can be effectively improved.