Semiconductor packaging method for attaching semiconductor duct core to substrate by using adhesive wafers
A technology of semiconductor tubes and adhesives, applied in the field of manufacturing chip size and stacked die packaging, to save stamping devices and lamination devices, save time and reduce costs
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example 1
[0027] Example 1: A thin film thermoset epoxy adhesive (RP571-10 from Ablestik Laboratories), supplied as a 12 inch x 12 inch x 2 mil thick sheet, was laminated to a BT laminate (Mitsubishi Consortium Gas Chemical Co., 8 inches by 8 inches by 8 mil thickness) on both sides:
[0028] Speed: 30.5 cm / min
[0029] Temperature: 135
[0030] Pressure: 40psi
[0031] The laminating adhesive was then mounted on cutting tape (Nitto SPV224) and cut into 4mm x 6mm decals using a Disco DAD 320 cutter set to the following parameters:
[0032] Blade: NBC-ZH27HEEE
[0033] Spindle speed: 30000 rpm
[0034] Feed rate: 2.54 cm / s
[0035]Cutting Mode: Downward Cutting
[0036] The ability of the diced adhesive to be handled was tested with an ESEC Die Bonder 2007 LOC die bonder with pick-and-place capability, with two tests set to the following parameters:
[0037] Experiment #1 #2
[0038] Pick up z-height (mils) 177 177
[0039] Pickup time (ms) 50 50
[0040] Foil Contact Time (ms...
example 2
[0046] Example 2: Single ply polyethylene (US Plastics 30.48 cm x 30.48 cm x 3 mil thickness) mounted on Nitto SPV-224 cutting belt and using NBC-ZH27HEEE blade for Disco DAD 320 cutter, 30000 rpm spindle speed and a feed rate of 2.54 cm / sec to cut it into 4 mm x 6 mm dimensions. The cutting conditions are:
[0047] Cutting Mode A
[0048] cut shape square
[0049] Spindle speed 32000 rpm
[0050] Work piece thickness 7 mils
[0051] Tape thickness 3 mils
[0052] Blade height 2 mils
[0053] Feed speed 0.5 cm / s
[0054] Y index CH10.4 cm
[0055] CH20.6 cm
[0056] The ability of the diced adhesive to be handled was tested with a pick-and-place ESEC Die Bonder 2007 LOC die bonder set to the following parameters:
[0057] Pick up z-height (mm) 6.00 to 5.52
[0058] Pickup Time (ms) 600 to 6000
[0059] Foil Contact Time (ms) 200
[0060] Needle top height (mm) 0 to 1.80
[0061] Injector height offset (mm) 0
[0062] Needle speed (mm / s) 30 to 110 ...
example 3
[0070] Example 3: The same test as Example 2 was performed except that the backing material was 5 mil silicone. Failed to pick up ten times out of ten tests.
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