High-precision mechanical sharpening method for diamond cutter with high-efficiency and low-cost

A technology of diamond tools and processing methods, which is applied in the direction of manufacturing tools and other manufacturing equipment/tools, etc., which can solve the problems of difficult preparation of diamond tools and difficulty in meeting precision requirements, and achieve the effects of low cost, high efficiency, and simple sharpening process

Inactive Publication Date: 2006-03-29
HARBIN INST OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0015] The purpose of the present invention is to provide a high-efficiency, low-cost and high-precision mechanical grinding method for diamond tools, which can solve the problems that diamond tools are difficult to prepare and difficult to meet the precision requirements

Method used

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  • High-precision mechanical sharpening method for diamond cutter with high-efficiency and low-cost
  • High-precision mechanical sharpening method for diamond cutter with high-efficiency and low-cost
  • High-precision mechanical sharpening method for diamond cutter with high-efficiency and low-cost

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specific Embodiment approach 1

[0020] Specific embodiment 1: This embodiment processes the diamond tool according to the following steps: 1. After the air vibration isolation pad is inflated, adjust the balance state of the sharpening machine to keep it level; Control the working surface finish of the grinding disc to ≤0.8, and then coat diamond abrasive grains with a maximum diameter of 0.1 μm; 3. Use a high-precision dynamic balancer to perform fine dynamic balance on the spindle system of the grinding machine at a speed of 2800r / min, and control the spindle at 2800r The radial rotation accuracy is less than 0.05 μm and the axial rotation accuracy is less than 0.1 μm at the working speed per minute; 4. After the grinding disc is coated with diamond abrasive grains with a maximum diameter of 0.1 μm, the pre-grinding work is performed first, and then the diamond tool is sharpened. The specific operation steps are: install the diamond tool, adjust the level of the tool body fixture; turn on the air source, tu...

specific Embodiment approach 2

[0022] Specific implementation mode two: this implementation mode combines Figure 1-8 The processing method of diamond tools is introduced in detail:

[0023] One, such as figure 1 As shown, the mechanical sharpening system for diamond tools in this embodiment consists of an air vibration isolation pad 1, a cast iron bed 2, a printing motor 3, an air static pressure spindle 4, a tool clamping system 5, a counterweight 6 and high phosphorus cast iron for grinding The air vibration isolation pad 1 is evenly distributed on the bottom of the cast iron bed 2, the lower part of the air static pressure spindle 4 is seated inside the cast iron bed 2, the upper end of the air static pressure spindle 4 is connected with a grinding disc 8, and the air static pressure spindle The end of 4 is connected with the output shaft of printing motor 3, and the top of grinding disc 8 is equipped with cutter clamping system 5, and counterweight 6 is placed on cutter clamping system 5. In this emb...

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Abstract

A high-precision, efficient and cheap method for mechanically sharpening the diamond cutting tool includes such steps as regulating the static balance of grinding machine, turning the grinding disc, polishing it, adhering the grinding diamond particles on the surface of grinding disc, regulating the dynamic balance of the mainshaft system of grinding machine, fixing the diamond cutting tool, regulating the level degree of fixture, opening air source, turning on the grinding machine, regulating rotation speed, grinding pressure and front angle of cutting tool, and grinding.

Description

technical field [0001] The invention belongs to the technical field of ultra-precision cutting. Background technique [0002] With the application and promotion of ultra-precision machining technology, the precision of machining has been improved by 1 to 3 orders of magnitude in a few decades, and is developing towards higher precision nanometer precision. As an important part of ultra-precision machining technology, ultra-precision machining technology is an advanced manufacturing technology developed specifically for the needs of modern high-tech in the 1960s. It is a challenge to the high-precision limit that traditional processing methods are difficult to break New machining process. Ultra-precision machining technology integrates cutting-edge technologies in the fields of electronics, sensing, optics, control and measurement. It is the basic technology in the high-tech field. It is not only the key technology for the manufacture of precision civilian products, but also...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B24B1/00B24B3/00
Inventor 宗文俊孙涛李旦董申程凯李增强
Owner HARBIN INST OF TECH
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