Interior decoration parts for automobiles and its manufacturing method

A technology for automotive interiors and manufacturing methods, applied in decorative art, decorative structures, etc., can solve the problems of heavy product weight, high injection pressure, low productivity, etc., achieve good appearance performance, strengthen joint strength, and realize lightweight Effect

Inactive Publication Date: 2006-07-12
KASAI KOGYO CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] However, in the conventional door interior trim 1, since the projected area of ​​the resin core material 2 is large, there are problems of high material cost and heavy product weight.
In addition, since the projected area of ​​the resin core material 2 is large, the injection pressure during molding has to be set too high, and a metal mold structure capable of withstanding high injection pressure is required, and the manufacturing cost of the metal mold is expensive. Molten resin cools and solidifies, requiring a longer molding cycle, which is also an important cause of low productivity

Method used

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  • Interior decoration parts for automobiles and its manufacturing method
  • Interior decoration parts for automobiles and its manufacturing method
  • Interior decoration parts for automobiles and its manufacturing method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0072] Figure 1 to Figure 7 Shows the first embodiment of the present invention applied to the interior trim of a two-color automobile door, figure 1 It is a front view of the door interior trim for a two-color type car, figure 2 is a cross-sectional view showing the composition of the interior door trim for the automobile, image 3 It is a front view showing the resin rib on the upper part of the door interior and the lower part of the door interior in the door interior for this automobile, Figure 4 It is an explanatory drawing showing the outline of the manufacturing method of the automotive interior part of the present invention, Figure 5 to Figure 7 It is an explanatory drawing of each process of the manufacturing method of the automotive interior part of this invention.

[0073] exist figure 1 , figure 2 Among them, the two-color type automotive door interior trim 10 is composed of upper and lower door interior trim parts 20 composed of a laminated structure a...

Embodiment 2

[0096] Figure 8 , Figure 9 Shows the second embodiment of the present invention applied to the door interior trim of a two-color type automobile, Figure 8 It is a sectional view showing the composition of the door interior trim. Figure 9 It is an explanatory drawing showing the outline of the manufacturing method of the door interior trim. In addition, the same parts as those in the first embodiment are assigned the same symbols, and detailed description thereof will be omitted.

[0097] In the second embodiment, the door interior trim 10 for an automobile is also composed of upper and lower door interior trim parts 20 and lower door trim parts 30, which is the same as the first embodiment. In other words, the door trim upper part 20 is formed in a desired curved shape, and is roughly composed of a shape-retaining foamed resin base material 21 and a reinforcement layer integrated on the inner side of the foamed resin base material 21 . The resin rib 22 and the decorati...

Embodiment 3

[0103] Figure 10 , Figure 11 Shows the third embodiment in which the present invention is applied to a two-color type automobile door interior decoration, Figure 10 It is a cross-sectional view showing the structure of the door interior, Figure 11 It is an explanatory drawing showing the outline of the manufacturing method of the door interior trim. In this third embodiment, the same parts as those in the first embodiment are assigned the same reference numerals, and description thereof will be omitted.

[0104] In this third embodiment, the structure of the decorative member 23 of the upper door interior trim 20 is different from that of the first and second embodiments, in other words, as Figure 10 As shown, the decorative member 23 is characterized in that it is composed of a three-layer laminated structure of a top layer 23a, a buffer layer 23b, and a back non-woven fabric layer 23c starting from the product surface side.

[0105] In addition, the third embodiment...

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Abstract

The invention relates to a method for providing inner decoration part of which comprises layered structure and relative producing method, which can avoid inclined fluff when punching and improve the appearance. The method comprises that the inner decoration is formed by foam resin basic material (21) which is light with form-keeping ability and has a resin rib (22), a layered structure (the upper part of said decoration) whose surface is adhered with additional decoration (23) and a resin monomer element (the lower part of decoration) (30). Wherein, the layered structure (20) can combine the additional decorations (23) which is only processed by low-temperature soft treatment without heating process with the foam resin sheet (S) which is processed by heating soft treatment, to be put into molding metal mould (40), and via low-pressure punching shaping to be integrated. Therefore, the invention can avoid inclined fluff and heat deformation of decoration (23) to confirm better form-keeping ability and reduce the shaping load.

Description

technical field [0001] The present invention relates to automotive interior parts such as door interiors, rear luggage compartment lids, floor interiors, trunk interiors, rear interiors, pillar decorations, roof interiors, and the like, and methods for manufacturing the same. In particular, it relates to automotive interior parts which are light in weight and have good designability and moldability, and a method for producing the same. Background technique [0002] For example, regarding the composition of automotive interior parts, taking the door interior trim as an example, according to Figure 20 , Figure 21 Be explained. The structure of the door trim 1 has shape retention and rigidity for mounting on a vehicle body panel, and a skin 3 with a beautiful surface appearance is laminated on the surface of a resin core material 2 along almost the entire surface of the product surface to make it more attractive. its integration. In addition, reference numeral 2a denotes a...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B44C3/02B29C43/00
Inventor 大田哲行原正彦大野树史
Owner KASAI KOGYO CO LTD
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