[0016] It is an
advantage of the present invention that the urethane substituted xanthene can be design engineered to obtain desired properties for specific printing platforms and architectures. It is also an
advantage of the present invention that the urethane substituted xanthene is very pure, being free of salts and other insoluble contaminants. It is another
advantage of the present invention that the urethane substituted xanthene can be used in combination with other
phase change ink carrier materials to obtain ink compositions that possess excellent spectral strengths. It is still another advantage of the present invention that the urethane substituted xanthene are substantially transparent. It is yet another advantage of the present invention that the urethane substituted xanthene provide close to true
magenta shades with low
hue error and grayness. These and other aspects, features and advantages are obtained by the use of urethane substituted xanthenes that are the reaction products of urethane substituted aminophenol with
phthalic anhydride that are suitable for use with waxes and / or oils in
phase change ink jet inks and offset inks that may be employed in direct or indirect printing applications.
[0017] It has been found that even though the reaction of isocyanates with oxyalkylenated aminophenol compounds results in the formation of oxyalkylene groups on the phenolic hydroxyl group, the subsequent reaction of the urethane substituted aminophenol with phthalic anhydride proceeds very well producing a xanthene colorant free of phthalates, pure and completely compatible in wax and / or oil systems conforming with the Formula (II) 4
[0018] wherein x+y is greater than 0 and less than 4; wherein R is selected from the group consisting of
hydrogen, halo, formyl, C.sub.1-C.sub.20 alkoxy, and C.sub.1-C.sub.20
alkyl; wherein R' is selected from the group consisting of C.sub.1-C.sub.10 alkoxy, C.sub.1-C.sub.10 polyoxyalkoxy, C.sub.1-C.sub.10 alkylester, and C.sub.1-C.sub.10
alkyl; and wherein R'" is selected from the group consisting of
hydrogen and C.sub.1-C.sub.4
alkyl groups; and wherein R'" is selected from the group selected from
hydrogen and C.sub.24 alkyl groups; or any salts thereof.
[0019] The standard reactions followed in the past to attach oxyalkylene groups to amino or hydroxyl pendant groups have included reactions with
ethylene oxide without any base present. The
resultant reactions thus quickly drive the addition of the oxyalkylene groups to the undesired phenolic hydroxyl sites, and ends up preventing the desired reaction with phthalic anhydride to form a xanthene. In the inventive method, the urethane linkage, presumably, breaks in a
reversible reaction, thus allowing the reaction with phthalic anhydride to proceed and form the xanthene colorant. This reaction appears to work with any aminophenol compound, although highly preferred is a m-aminophenol base compound with extra pendant groups selected from the group consisting of hydrogen, halo, C.sub.1-C.sub.20 alkoxy, and C.sub.1-C.sub.20 alkyl. Again, in each instance, the 1 to 3 moles of, for instance,
propylene oxide (per m-aminophenol compound) when directly reacted with the starting aminophenol reactant at a suitable relatively low temperature, will only
attack the amino groups, thereby producing an oxypropyl-substituted aminophenol having at most an average of 1.5 monomers (i.e., 2 monomers on one site and 1
monomer on the other) of
propylene oxide added per carbon-
nitrogen bond of the amino
moiety. Such an intermediate is represented by Formula (I), above, and can thus be reacted with at least one other reactant compound to form any number of different colorants. For instance, this intermediate may also be reacted
benzaldehyde (preferably one with carboxylic or
sulfonate groups attached, such as
benzaldehyde-2,4-disulfonic acid), as taught within the Barry, Jr. patent., as well as through the reaction of other compounds, such as, as merely an example, o-formyl-
benzenesulfonic acid. Furthermore, the inventive intermediate will not alternatively form the correlative xanthene dyestuff during the reaction with phthalic anhydride. Such a dyestuff is highly regulated and poses
potential toxicity problems and thus it is desirable to avoid production of such a compound. Furthermore, the dyestuff cannot be modified physically and / or chemically since there are no remaining reactive sites at which electrophilic groups may be attached. The inventive method and the inventive intermediate therefore provide clear distinct advantages over the previously disclosed xanthene compounds production methods. Additionally, the inventive intermediate can be reacted with other reactant compounds to form other types of colorants. For example, an oxazine colorant may be formed by nitrosating one mole of the inventive intermediate and subsequently reacting that reactant compound with a second mole of the inventive intermediate. Furthermore, other colorants may also be formed, such as coumarins, through the reaction of the inventive intermediate with other reactant compounds such as, without limitation, ethylcyanoacetate and phenylenediamine.
[0020] As noted above, such novel intermediates permit production of colorants made therefrom (particularly xanthenes) that are substantially
phthalate-free through the initial reaction of the
isocyanate constituent with the free hydroxyls during reaction with phthalic anhydride. A low amount of
phthalate may be produced on the final colorant product; however, such an amount is drastically reduced in comparison with the previously followed production methods without
isocyanate-capped hydroxyl moieties. Thus, the amount of
phthalate produced by the inventive method and thus found on the target xanthene colorant is below about five (5)
molar percent in total. Such an amount is thus the definition of the term "substantially phthalate-free" as well.
[0021] Such inventive substantially phthalate-free colorants may be utilized in any number of coloring procedures, including ink, paint, print, dye, tint, and the like, applications. Thus, compositions utilized to provide colorations to various substrates, including, without limitation,
cellulose-based substrates (paper, cotton fabrics, and the like),
magazine-paper substrates, and the like, are preferred surfaces for coloring. Other surfaces, substrates, etc., may be contacted with the inventive colorants as well. Most preferably, however, such colorants are to be utilized in ink applications, most notably inkjet, lithographic, and offset ink operations. Offset applications are basically
newsprint,
magazine-print, and like types, of printing procedures. In such operations, it is important to provide long-term stability of the target ink solution solubility of the colorant in the ink compositions and
water resistance of the printed image from the ink composition. For inkjet inks, particularly wax-based types,
heat stability of the entire ink
system is of paramount importance, since the printing process comprises numerous periods of heating and cooling cycles in order for the inks to perform the desired print operation. Thus, such inks must be able to retain their
color strength upon evaluation of
exposure at 150.degree. C. for prolonged and / or intermittent periods (e.g., 30 minutes or 5 minutes heated, 5 minutes cooled, 5 minutes heated, and so on, as merely examples). The
color difference between an initial print and an oven-aged print is calculated using the following equation:.
DELTA.E*=((L.sup.*.sub.initial-L.sup.*.sub.aged).sup.2+(a.sup.*.sub.initi-al=a.sup.*.sub.aged).sup.2+(b.sup.*.sub.initial-b.sup.*.sub.aged).sup.2).s-up.1 / 2