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Semiconductor laser device with a current non-injection region near a resonator end face, and fabrication method thereof

a laser device and laser technology, applied in the direction of lasers, laser optical resonator construction, semiconductor lasers, etc., can solve the problems of end face destruction, non-emission recombinant current increase, etc., and achieve the effect of reducing the driving current, reducing the distance and increasing the barrier height between the active layer and the barrier layer

Inactive Publication Date: 2005-07-28
FUJIFILM CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Benefits of technology

[0010] The present invention has been made in view of the circumstances mentioned above. Accordingly, it is an object of the present invention to provide a semiconductor laser device with an end-face current non-injection structure which is capable of obtaining high reliability in a range from a low output to a high output. Another object of the present invention is to provide a fabrication method that is capable of easily fabricating the semiconductor laser device with high throughput. Still another object is to provide a solid-state laser apparatus, equipped with the semiconductor laser device, which has high reliability under high-output laser emission.

Problems solved by technology

In semiconductor laser devices, the current density at the end face is increased under high-output emission, so that non-emission recombinant current increases and end-face destruction, etc., occur.
Because of this, it is difficult to obtain high device reliability.
However, in this structure, the current non-injection at the device end face is incomplete because spreading of current through the contact layer occurs near the end face.
Since the electrode near the end face is in contact with the etch-stopping layer, the current non-injection at the end face is incomplete.
In the case where the aforementioned current non-injection region is formed in a semiconductor laser device having a ridge structure, the step of forming grooves and the step of removing a portion of the contact layer to form a current non-injection region must be performed, which is troublesome and time-consuming.
Due to this, when photo-lithographic etching is to be performed again after formation of the ridge grooves, the photoresist lift-off performance deteriorates and some photoresist material remains in the grooves.
If photoresist material remains, there is a problem that the unremoved photoresist will contaminate the grooves, thereby reducing the adhesion of the insulating film thereto and that a hollow, etc., will be formed in the subsequent electrode-sinter heat treatment step, etc., which will reduce heat radiation performance during laser emission.
Furthermore, there is a problem that after formation of the grooves, the side face of a layer exposed to the groove for a long period of time will be oxidized, increasing crystal defects, which stops laser emission.
Particularly, in the case where the layer exposed to the groove is composed of AlGaAs, it is liable to be oxidized.
However, after a portion of the contact layer near the end face is removed, the cladding layer underneath the contact layer is oxidized.
Because of this, there is a problem that reproducibility of the depth of groove etching will not be satisfactory.
Since the groove depth determines an equivalent refractive index step difference Δ Neff related to the profile of laser light, it is undesirable to adopt a process where reproducibility is not obtained.
In addition, the aforementioned barrier layer having tensile strain is not sufficient to enhance reliability under a higher output.

Method used

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  • Semiconductor laser device with a current non-injection region near a resonator end face, and fabrication method thereof
  • Semiconductor laser device with a current non-injection region near a resonator end face, and fabrication method thereof
  • Semiconductor laser device with a current non-injection region near a resonator end face, and fabrication method thereof

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first embodiment

[0055] A semiconductor laser device according to the present invention will hereinafter be described along the fabrication process. Said fabrication process is shown in FIGS. 1A-1C.

[0056] As shown in FIG. 1A, an n-GaAs buffer layer 2, an n-Al0.65Ga0.35As lower cladding layer 3, an n- or i-In0.5Ga0.5P lower optical waveguide layer 4, an In0.12Ga0.88As0.75P0.25 quantum well active layer 5, a p- or i-In0.5Ga0.5P upper optical waveguide layer 6, a p-Al0.65Ga0.35As first upper cladding layer 7, a p- or i-In0.5Ga0.5P etch-stopping layer 8, a p-Al0.65Ga0.35As second upper cladding layer 9, and a p-GaAs contact layer 10, are grown epitaxially upon a (1.0.0)-plane n-GaAs substrate 1 by organometallic vapor phase epitaxy. The first upper cladding layer 7 is grown to a thickness such that an index guide wave can reach a high output at the waveguide in the groove of the center portion of the resonator.

[0057] Next, a photoresist film (not shown) is coated on the wafer, and a pre-exposure baking...

second embodiment

[0069] A semiconductor laser device according to the present invention will hereinafter be described along the fabrication method. A sectional view thereof up to the contact layer is shown in FIG. 3, and a perspective view thereof after electrode formation is shown in FIG. 4.

[0070] As shown in FIG. 3, an n-Ga0.39Al0.61As cladding layer 42, an n- or i-In0.49Ga0.51P optical waveguide layer 43, an i-In0.4Ga0.6P tensile strain barrier layer 44, an i-In0.13Ga0.87As0.75P0.25 quantum well active layer 45, an i-In0.4Ga0.6P tensile strain barrier layer 46, a p- or i-In0.49Ga0.51P optical waveguide layer 47, a p-Ga0.39Al0.61As cladding layer 48, and a p-GaAs contact layer 49, are grown epitaxially upon a (1.0.0)-plane n-GaAs substrate 41 by organometallic vapor phase epitaxy. The upper and lower optical waveguide layers 43, 47 are 0.4 μm in thickness.

[0071] Next, a photoresist film (not shown) is coated on the wafer, and a pre-exposure baking process (typically at 80 to 100° C.) is performed...

third embodiment

[0080] In the semiconductor laser device of the third embodiment, an n-Ga1-z1Alz1As cladding layer (where 0.55≦z1≦0.7), an n- or i-Inx1Ga1-x1As1-y1Py1 optical waveguide layer (where 0.4≦x1≦0.49 and y1=x1 / 0.49), an i-Inx2Ga1-x2As1-y2Py2 tensile strain barrier layer (where x2 / 0.49≦y2≦0.3+(x2 / 0.49), and 0.8 ≦y2≦1.0), an i-Inx3Ga1-x3As1-y3Py quantum well active layer (where 0.3≦x3≦0.2 and y3=x3 / 0.49), an i-Inx2Ga1-x2As1-y2Py2 tensile strain barrier layer (where x2 / 0.49≦y2≦0.3+(x2 / 0.49), and 0.8≦y2≦1.0), a p- or i-Inx1Ga1-x1As1-y1Py1 optical waveguide layer, a p- Ga1-z1Alz1As cladding layer, and a p-GaAs contact layer, are stacked on an n-GaAs substrate in the recited order. Note that each cladding layer and each optical waveguide layer have composition ratios which have a lattice match with respect to the GaAs substrate, respectively. Also, a p-InGaP etch-stopping layer with a thickness of 10 nm may be provided anywhere in the p-Ga1-z1Alz1As cladding layer.

[0081] In the second and third...

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Abstract

An n-GaAs buffer layer, an n-AlGaAs lower cladding layer, an n- or i-InGaP lower optical waveguide layer, an InGaAsP quantum cell active layer, a p- or i-InGaP upper optical waveguide layer, a p-AlGaAs first upper cladding layer, a p- or i-InGaP etch-stopping layer, a p-AlGaAs second upper cladding layer, and a p-GaAs contact layer, are grown upon an n-GaAs substrate. A photoresist is coated on the wafer, and two grooves are formed by etching. Then, the photoresist on the perimeter of the device is removed and the contact layer is selectively etched. Next, the photoresist is lifted off. A SiO2 film is formed on the entire surface. After a window is formed in a portion of the SiO2 film corresponding to a ridge portion, a p-electrode is formed on a region of the SiO2 film other than the device perimeter.

Description

[0001] This is a divisional of application Ser. No. 09 / 973,814 filed Oct. 11, 2001. The entire disclosure of the prior application Ser. No. 09 / 973,814 is considered part of the disclosure of the accompanying application and is hereby incorporated by reference.BACKGROUND OF THE INVENTION [0002] 1. Field of the Invention [0003] The present invention relates to a semiconductor laser device equipped with a current non-injection region near a resonator end face, a fabrication method thereof, and a solid-state laser apparatus equipped with the semiconductor laser device. [0004] 2. Description of the Related Art [0005] In semiconductor laser devices, the current density at the end face is increased under high-output emission, so that non-emission recombinant current increases and end-face destruction, etc., occur. Because of this, it is difficult to obtain high device reliability. [0006] To solve the problem mentioned above, a variety of structures for forming a current non-injection regio...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): H01S5/042H01S5/16H01S5/20H01S5/22H01S5/343
CPCB82Y20/00H01S5/0425H01S5/16H01S5/3434H01S5/22H01S5/2203H01S5/2081H01S5/04256H01S5/04254H01S2301/176
Inventor KUNIYASU, TOSHIAKIYAMANAKA, FUSAOFUKUNAGA, TOSHIAKI
Owner FUJIFILM CORP