Heating yarn and woven or knitted fabric using this heating yarn

Inactive Publication Date: 2012-04-26
TOYOTA BOSHOKU KK
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

[0009]With the heating yarn according to the first aspect of the invention, a high elasticity yarn that has a specific initial tensile resistance is used as the core yarn of the conductive yarn. The conductive yarn has a high flex resistance and is strong in the length direction. Therefore, when the heating yarn in which this conductive yarn is wound around the insulating yarn is flexed, the core yarn of the conductive yarn will not stretch, so the plated layer formed on the peripheral surface thereof will not crack, and when tensile stress is applied to the heating yarn, the conductive yarn will not break. Also, when the resin coating layer is formed on the surface of the plated layer, the plated layer is protected by the resin coating layer, so oxidation degradation of the plated layer, and a change in the resistance value due to that oxidation degradation, are suppressed, and wear of the plated layer is also suppressed. Moreover, when the plated layer is a copper plated layer, and a tin plated

Problems solved by technology

Therefore, even if stress is distributed by the stainless steel resistance heating wires being wound around the insulating wires, when the heating seat is flexed or when tensile stress is applied to the heating seat or the like, the heating body will also flex and stretch, and as a result, the stainless steel resistance heating wires, i.e., the heating body, may

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Heating yarn and woven or knitted fabric using this heating yarn
  • Heating yarn and woven or knitted fabric using this heating yarn
  • Heating yarn and woven or knitted fabric using this heating yarn

Examples

Experimental program
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Example

[0031]The woven or knitted fabric of the second example embodiment of the invention is a woven or knitted fabric into which the heating yarn of the example embodiment of the invention is woven or knitted as part, of the constituent yarn, and may be a woven fabric or a knitted fabric. The woven or knitted fabric of the second example embodiment is useful as a flat heater member because part of the constituent yarn is the heating yarn of the example embodiment of the invention. The woven or knitted fabric of the second example embodiment may be used as a heating member in a variety of applications, such as a seat heater, an electric blanket, an electric carpet, and a snow melting heater. The woven or knitted fabric of the invention may also be used as a sensor, an electrode, or an antenna.

[0032]Hereinafter, a case in which the woven or knitted fabric according to the second example embodiment of the invention is a knitted fabric 2 that is used as a heater member of a vehicle seat 3 wi...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

A heating yarn includes an insulating yarn and a conductive yarn that is wound around the insulating yarn. The conductive yarn has an insulating core yarn and a plated layer (such as a copper plated layer) formed on a peripheral surface of the core yarn, and the core yarn is a high elasticity yarn (such as an aramid fiber) with an initial tensile resistance of 4.9 GPa or higher. Moreover, the heating yarn is woven in or knitted into the woven or knitted fabric as part of the constituent yarn.

Description

INCORPORATION BY REFERENCE[0001]The disclosure of Japanese Patent Application No. 2010-235846 filed on Oct. 20, 2010 including the specification, drawings and abstract is incorporated herein by reference in its entirety.BACKGROUND OF THE INVENTION[0002]1. Field of the Invention[0003]The invention relates to a heating yarn and a woven or knitted fabric that uses this heating yarn. More specifically, the invention relates to a heating yarn that uses a high elasticity yarn having a specified initial tensile resistance as a core yarn of a conductive yarn, such that when the heating yarn in which this conductive yarn is wound around the peripheral surface of an insulating yarn is flexed or when tensile stress is applied to the heating yarn or the like, the core yarn will not easily stretch or otherwise deform, so the plated layer formed on the peripheral surface of the core yarn, will not crack and the conductive yarn will not break. The invention also relates to a woven or knitted fabri...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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IPC IPC(8): D02G3/38D02G3/12D03D15/00D02G3/32
CPCD02G3/32D02G3/441D03D15/00Y10T428/12333D10B2401/16D04B1/14Y10T428/2936D03D15/0027Y10T442/3024Y10T442/413B60N2/5685B60N2/58D03D15/47D03D15/41D03D15/283
Inventor HONMA, YOSHITERUKUNISADA, HIDEAKI
Owner TOYOTA BOSHOKU KK
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