Directional Drilling Tool

Abstract

A directional drilling tool is provided, which comprises a first end (2) attachable to a drill string, and a second end (4) attachable to a drill bit. A swivel section (6) is provided intermediate the first and second ends (2,4) and has a first swivel member (18) non-rotatably attached to the first end (2) and a second swivel member (20) rotatably coupled to the first swivel member (18) and rotatable relative thereto about a first axis of rotation which is co-axial with a longitudinal axis (LI) of the tool. A first actuator is adapted to selectively rotate the second swivel member (20) about the first axis of rotation. An adjustable bend section (12) has a first bend member (118) non-rotatably attached to the second swivel member (20) and a second bend member (120) rotatably coupled to the first bend member (118), where the first bend member (118) is co-axial with the longitudinal axis (LI), and the second bend member (120) is rotatable relative to the first bend member (118) about a second axis of rotation (R) which is at a non-zero angle relative to the longitudinal axis (LI). A second actuator is adapted to selectively rotate the second bend member (120) about the second axis of rotation (R). A directional drilling system incorporating the tool, a control process for the tool, and a motor drive for rotating a second body relative to a first body are also provided.

Description

TECHNICAL FIELD[0001]The present invention relates to the field of oil and gas exploration, and in particular downhole drilling activities. More specifically, the present invention is a remotely controlled directional drilling tool for use in downhole drilling.BACKGROUND ART[0002]It is known to utilise a Surface-Adjustable Bent (SAB) housing when drilling a well which has to follow a particular geometric path rather than one which is a “straight-hole”. The SAB housing typically forms part of a downhole drilling motor and is located between the power and bearing sections of the motor. The SAB housing comprises a fixed upper section connected to the power section of the motor, and a lower section which is rotatable relative to the upper section and connected to the bearing section and drill bit. The joint between the upper and lower sections of the SAB housing is angled such that the rotational axis of the lower section is at an angle α relative to the longitudinal axis of the upper s...

AI Technical Summary

Benefits of technology

[0004]A solution to these problems was presented in U.S. Pat. No. 4,836,303, in which the upper section of the housing is radially offset from the longitudinal axis of the motor such that the longitudinal axis of the upper section is at an angle to the longitudinal axis of the motor. In addition, the device can be remotely adjusted downhole, thereby avoiding the need for the drill string to be recovered to the surface for adjustment of the housing. These two fe

Problems solved by technology

Firstly, the maximum bend angle between the longitudinal axes of the upper and lower sections of the housing is 2α, but the maximum angle is limited to a smaller angle downhole due to space constraints within the borehole.

Secondly, any adjustment of the housing must be carried out manually at the surface, adding to the tim

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