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High strength and high toughness metal and method of producing the same

a high-toughness, metal technology, applied in the field of high-toughness metal, can solve the problems of alloys having a conventional strength and toughness that are insufficient for practical use, and no alloys having enough strength and toughness for putting in practical use, etc., to achieve high strength, high toughness, and high strength

Inactive Publication Date: 2015-01-22
KAWAMURA YOSHIHITO +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The present invention offers a high strength and high toughness metal that is perfect for expanded applications of a magnesium alloy. This metal has the necessary strength and toughness to make it a practical option for various applications. The invention also provides a method for producing this high-quality metal.

Problems solved by technology

However, practically, there are no alloys having enough strength and toughness for putting in practical use.
And, currently, applications of a magnesium alloy have expanded, so an alloy having a conventionally strength and toughness is insufficient for such applications.

Method used

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  • High strength and high toughness metal and method of producing the same
  • High strength and high toughness metal and method of producing the same
  • High strength and high toughness metal and method of producing the same

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Experimental program
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embodiment 1

[0199]A magnesium alloy according to Embodiment 1 of the present invention is a ternary or more alloy essentially containing Mg, Zn and rare-earth element, in which the rare-earth element is one or more elements selected from the group consisting of Y, Dy, Ho and Er.

[0200]A composition range of the Mg—Zn—Y alloy according to the embodiment is shown in FIG. 8 at a range bounded by a line of A-B-C-D-E. When a content of Zn is set to “a” atomic % and a content of one or more of the rare-earth elements is set to “b” atomic %, “a” and “b” satisfy the following expressions (1) to (3):

0.5≦a≦5.0;  (1)

1.0≦b≦5.0; and  (2)

0.5a≦b.  (3)

[0201]When a content of Zn exceeds 5 atomic %, a toughness (or a ductility) tends to be decreased particularly. And, when a total content of Y exceeds 5 atomic %, a toughness (or a ductility) tends to be decreased particularly.

[0202]When a content of Zn is less than 0.5 atomic % or a content of Y is less than 1.0 atomic %, at least either one of strength or toughn...

embodiment 2

[0213]A magnesium alloy according to Embodiment 2 of the present invention is a quaternary alloy or more alloy essentially containing Mg, Zn and rare-earth element, in which the rare-earth element is one or more elements selected from the group consisting of Y, Dy, Ho and Er and the forth element is one or two or more elements selected from the group consisting of Yb, Sm and Nd.

[0214]The magnesium alloy in the embodiment has the following composition range. When a content of Zn is set to “a” atomic %, a content of Y is set to “b” atomic % and a total content of one or two or more forth elements is set to “c” atomic %, “a”, “b” and “c” satisfy the following expressions (1) to (5):

0.5≦a≦5.0;  (1)

1.0≦b≦5.0;  (2)

0.5≦a≦b;  (3)

0≦c≦3.0; and  (4)

1.05≦b+c≦6.0.  (5)

[0215]Causes for setting a content of Zn to 5 atomic % or less, setting a content of Y to 5 atomic % or less, setting a content of Zn to 0.5 atomic % or more and setting a content of Y to 1.0 atomic % or more are the same as the Em...

embodiment 3

[0220]A magnesium alloy according to Embodiment 3 of the present invention is a quaternary alloy or more alloy essentially containing Mg, Zn and rare-earth element, in which the rare-earth element is one or more elements selected from the group consisting of Y, Dy, Ho and Er and the forth element is one or two or more elements selected from the group consisting of La, Ce, Pr, Eu and Mm. Mm (misch metal) is a mixture or an alloy of multiple rare-earth elements consisting of Ce and La mainly, and is a residue generated by refining and removing useful rare-earth element, such as Sm and Nd, from mineral ore. Its composition depends on a composition of the mineral ore before the refining.

[0221]The magnesium alloy according to the embodiment has the following composition. When a content of Zn is set to “a” atomic %, a content of Y is set to “b” atomic % and a total content of one or two or more forth element is set to “c” atomic %, “a”, “b” and “c” satisfy the following expressions (1) to...

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Abstract

This invention provides a high-strength and high-toughness metal which has strength and toughness each high enough to be put to practical use in expanded applications of magnesium alloys, and a process for producing the same. The high-strength and high-toughness metal is a magnesium alloy comprising a crystal structure containing an hcp-structure magnesium phase and a long-period layered structure phase. At least a part of the long-period layered structure phase is in a curved or flexed state. The magnesium alloy comprises a atomic % of Zn and b atomic % of Gd with the balance consisting of Mg.

Description

BACKGROUND OF THE INVENTION[0001]1. Field of the Invention[0002]The present invention relates to a high strength and high toughness metal and a method of producing the same, more particularly, a high strength and high toughness metal, in which the high strength and high toughness property can be achieved by containing a specific rare-earth element at a specific rate, and a method of producing the same.[0003]2. Description of a Related Art[0004]A magnesium alloy has come quickly into wide use as materials of a housing of a mobile-phone and a laptop computer or an automotive member because of its recyclability.[0005]For these usages, the magnesium alloy is required to have a high strength and high toughness property. Thus, a producing method of a high strength and high toughness metal has been studied in many ways from a material aspect and a manufacture aspect.[0006]In a manufacture aspect, as a result of promoting nanocrystallizing, a rapid-solidified powder metallurgy method (a RS-...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): C22C1/00C22B59/00C22C23/06
CPCC22C23/06C22B59/00C22C1/00C22C23/04C22F1/06B23K2103/15B22D21/007C22C23/00B21B3/00B21C23/002B21J5/00B23K20/122
Inventor KAWAMURA, YOSHIHITOYAMASAKI, MICHIAKI
Owner KAWAMURA YOSHIHITO