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Method for producing fuel ethyl alcohol with vapour explosion sweet potato direct fermentation

A technology for fuel ethanol and sweet potato, which is applied in the directions of microorganism-based methods, biofuels, biochemical equipment and methods, etc., can solve problems such as large consumption, and achieve the effects of increasing the gelatinization rate, reducing the processing process, and reducing the production cost.

Inactive Publication Date: 2011-07-27
INST OF PROCESS ENG CHINESE ACAD OF SCI +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] The purpose of the present invention is to provide a method for direct fermentation of steam-exploded sweet potatoes to produce fuel ethanol. In this method, steam-explosion technology is applied to sweet potato pretreatment, and sweet potatoes treated by low-pressure steam explosion can be directly fermented to produce ethanol, which solves the problem of sweet potato starch fermentation. Before ethanol, it needs to consume a lot of energy for sweet potato crushing and starch cooking and liquefaction.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] Embodiment 1: get sweet potato 500g, cut into small sections, put into steam explosion tank, process 2.5 minutes under steam pressure 0.5MPa; In the material after treatment, add glucoamylase according to the ratio of adding 100U glucoamylase for every gram of steam explosion material, After saccharification in a 60°C water bath for 40 minutes, cool to 30°C and sterilize by ultraviolet light for 20 minutes. Under sterile conditions, add 0.1% ammonium sulfate, 0.1% potassium dihydrogen phosphate and 0.10% activated yeast, then ferment at 30°C for 60 hours, collect ethanol by distillation, and the alcohol content is 8.89%.

Embodiment 2

[0020] Embodiment 2: get sweet potato 500g, cut into small sections, drop into steam explosion tank, process 2.5 minutes under steam pressure 0.6MPa; In the material after treatment, add glucoamylase according to the ratio of adding 120U glucoamylase per gram of steam explosion material, After saccharification in a water bath at 55°C for 60 minutes, it was cooled to 32°C and sterilized by ultraviolet light for 15 minutes. Under aseptic conditions, 0.15% ammonium sulfate, 0.1% potassium dihydrogen phosphate and 0.25% activated yeast were added, then fermented at 32°C for 54 hours, and ethanol was collected by distillation with an alcohol content of 9.27%.

Embodiment 3

[0021] Embodiment 3: get sweet potato 500g, cut into small sections, put into steam explosion tank, process 2.5 minutes under steam pressure 0.7MPa; In the material after treatment, add glucoamylase according to the ratio of adding 150U glucoamylase for every gram of steam explosion material, After saccharification in a water bath at 58°C for 40 minutes, it was cooled to 35°C and sterilized by ultraviolet light for 18 minutes. Under sterile conditions, add 0.15% ammonium sulfate, 0.15% potassium dihydrogen phosphate and 6.0% activated yeast, then ferment at 35°C for 48 hours, collect ethanol by distillation, and the alcohol content is 12.47%.

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PUM

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Abstract

The invention relates to a steam explosion sweet potato direct fermentation method for producing fuel ethanol; the main technique is that: sweet potato undergoes the steam explosion treatment for 2 to 4 minutes under a steam pressure of 0.5 to 0.8Mpa; the sweet potato after the steam explosion treatment is added with glucoamylase for saccharification, ammonium sulfate, potassium dihydrogen phosphate and activated yeast are added simultaneously for fermentation, and the ethanol generated by fermentation is distilled and collected. The invention adopts the steam explosion technology to carry out the short-time and low-pressure steam explosion pretreatment of the sweet potation with the pressure keeping time of 2 to 4 minutes and the pressure of 0.5 to 0.8 MPa, thus omitting the boiling process of starch raw materials of as long as 30 to 120 minutes and reducing the energy consumption for fermentation production of ethanol; a finished product ethanol is obtained by direct fermentation after the saccharification of the sweet potato which is processed by the steam explosion, the technique route is simple, the energy consumption is low, the production efficiency is high and the method is conductive to the high-value utilization of sweet potato.

Description

technical field [0001] The invention belongs to the field of utilization of agricultural resources, in particular to a method for producing fuel ethanol by direct fermentation of steam-exploded sweet potatoes. Background technique [0002] With the rise of oil prices, changing the existing energy structure dominated by petrochemicals and coal, making new energy a clean and efficient alternative, has become a hot spot for investment in the world. The rapid development of fuel ethanol has played an increasingly important role in replacing gasoline supply. more and more effect. It is estimated that in the next 10 years, the annual global fuel ethanol consumption will reach 16 billion to 18 billion gallons. At present, some countries such as the United States, Canada, and Brazil have passed relevant regulations, requiring that the amount of fuel ethanol in gasoline be gradually increased in the future. China has become the third largest producer of biofuel ethanol after Brazil...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C12P7/06C12R1/645
CPCY02E50/17Y02E50/10
Inventor 陈洪章付小果汪卫东
Owner INST OF PROCESS ENG CHINESE ACAD OF SCI
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