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High power LED bracket as well as high power LED made by the same

A LED bracket and high-power technology, applied in the field of electronics, can solve problems such as difficulty in modification, high cost of material design changes, inability to adapt to flexible and changeable application requirements, etc., and achieve the effect of simple structure

Active Publication Date: 2011-10-05
FOSHAN NATIONSTAR OPTOELECTRONICS CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] For example, the patent No. "200410027393.1" applied for the power light-emitting diode and its manufacturing method, and proposed a high-power LED manufacturing method using a special-shaped metal material as a lead frame. The lead frame directly constitutes the heat sink of the high-power LED 3-1 , but the cost of material design change is high. Once the design is finalized, it will be difficult to make changes and cannot adapt to flexible and changeable application requirements.

Method used

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  • High power LED bracket as well as high power LED made by the same
  • High power LED bracket as well as high power LED made by the same
  • High power LED bracket as well as high power LED made by the same

Examples

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Embodiment Construction

[0027] Such as Figure 4 to Figure 14 As shown, the high-power LED bracket of the present invention and the high-power LED manufactured by using the bracket include a lead bracket 1, a heat sink 2, a plastic encapsulant 3, an LED chip 4 and an encapsulant 5, and the LED chip 4 is placed on the surface of the heat sink 2 , the lead frame 1 includes an electrode part, a heat sink mounting part, a tube support part and a connection part connecting each part, the electrode part is mainly composed of two metal substrates insulated from each other, and the heat sink 2 is mounted on the heat sink mounting part , the heat sink 2 is circular, square or rectangular, and has a reflective cup for installing LED chips. The heat sink mounting part is a plane, a square groove, a rectangular groove, a circular groove or a bent wall. The surface of the lead frame 1 is plated with a silver layer or a gold layer, and the plastic encapsulant 3 encapsulates the heat sink 2 and the lead frame 1 to ...

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Abstract

The invention discloses a high power LED bracket and a high power LED manufactured with the bracket; the main components comprises thermal sink, a thermal sink adhering part, a pipe support part, an electrode part, a connecting part for connecting each part and a plurality of unit, a plastic rubber, a LED chip, and a package rubber, comprising the following steps of adhering the thermal sink on alead bracket to from the thermal sink adhering part through die cutting, packaging the thermal sink, the lead bracket by the plastic rubber and forming a high power LED bracket, and then finishing pipe core installation, gold thread bonding and packaging, cutting and blending connected member to form independent high power LED respectively. The invention pastes the thermal sink to the lead frame directly, which provides a high power LED bracket with high production efficiency, and flexible adjustment of light emitting characteristic, for application of packaging and manufacturing high power LED.

Description

technical field [0001] The invention relates to the field of electronic technology, and more specifically relates to a high-power LED bracket and a high-power LED manufactured by using the bracket. Background technique [0002] In 5 to 10 years, solid-state lighting using light-emitting diodes (LEDs) as new light sources will gradually appear in every corner of the traditional lighting market. In terms of device packaging, the world's major LED manufacturers have successively launched various power LED products. The patent named "SURFACE MOUNTABLE LED PACKAGE" and the patent number "US6274924" applied by Lumileds Company of the United States introduced a high-power LED packaging structure with a heat sink, such as figure 1 As shown, it is characterized in that: on the basis of the PLCC type LED plastic packaging frame 1-1, a cooling block 1-2 is added, and a white or black colloid 1-4 is plastic-sealed on the metal bracket 1-3 to form a cavity and fix the electrode lead wir...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01L33/00H01L33/48H01L33/62H01L33/64
Inventor 余彬海李军政夏勋力
Owner FOSHAN NATIONSTAR OPTOELECTRONICS CO LTD