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Supercritical expansion processing method for drying cigarette

An expansion treatment and supercritical technology, which is applied in the field of tobacco processing, can solve the problems of high aroma intensity of air-cured tobacco, rough smoke, and increased formulation cost, so as to achieve the effects of improving formulation availability, satisfying style characteristics, and reducing formulation cost

Active Publication Date: 2009-04-15
CHINA TOBACCO SICHUAN IND CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

What this method adopts is the curing process method, and the air-dried tobacco obtained by the curing process method has a strong aroma intensity, which cannot meet the design requirements such as the style characteristics of flue-cured tobacco products, and the effect of reducing tar is not obvious at the same time, and the curing process method is adopted The filling value of air-cured tobacco is about 5.0cm3 / g, which increases the consumption of finished tobacco and increases the cost of formula
[0006] The traditional dry ice puffing treatment method is mainly suitable for middle and low-grade burley tobacco or domestic burley tobacco with dull aroma, rough smoke, strong strength, obvious pungent feeling, heavy Armonia miscellaneous gas and other quality characteristics. The types and grades of tobacco are limited, and the burley tobacco obtained at the same time has a relatively simple use function, and cannot better meet the development needs of Chinese-style cigarette products in terms of quality indicators such as aroma style and smoke shape.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0029] A method for supercritical expansion of air-dried tobacco, comprising the following process steps: a. Leaf moistening: first loosen and moisten the leaves, increase the moisture content and temperature of the tobacco leaves, make the tobacco leaves loose and uniform in moisture, and make the moisture content of the tobacco leaves 20-24%, The temperature is 50-60°C; refill and moisten the leaves, the proportion of the feed liquid is 1.5-3.5%, after the feed liquid is evenly applied to the tobacco leaves, store the tobacco leaves for 2-48 hours; b, cut the leaves: cut the tobacco leaves into shreds , shredded width 0.9-1.1mm; c, raw silk storage: store the shredded leaves, the storage time is ≤48 hours; d, put the shredded leaves into the macerator for 20-60 seconds; e, loose, storage and feeding: Loose the shredded leaves, so that the shredded leaves have no obvious agglomeration, so that the carbon dioxide content in the shredded leaves is 2.0%-5.0%; Silk expansion, exp...

Embodiment 2

[0036] A method for treating air-dried tobacco with supercritical expansion, comprising the following process steps: a. Leaf moistening: first loosen and moisten the leaves, increase the moisture content and temperature of the tobacco leaves, make the tobacco leaves loose and uniform in moisture, make the moisture content of the tobacco leaves at 20%, and the temperature at 50°C; feed and moisten the leaves again, the ratio of the feed solution is 1.5%, after the feed liquid is evenly applied to the tobacco leaves, store the tobacco leaves for 2 hours; b, shredded leaves: cut the tobacco leaves into shreds, the width of which is 0.9mm; c , storage of raw silk: the leaf silk is stored, and the silk storage time is 48 hours; d, the leaf silk is put into a dipping device for 20 seconds; e, loosening, storage and feeding: loose leaf silk, so that the leaf silk has no obvious agglomeration, so Carbon dioxide content in the shredded leaf is 2.0%; f, shredded leaf expansion: at a temp...

Embodiment 3

[0038] A method for supercritical expansion of air-dried tobacco, comprising the following process steps: a. Leaf moistening: first loosen and moisten the leaves, increase the moisture content and temperature of the tobacco leaves, make the tobacco leaves loose and uniform in moisture, make the moisture content of the tobacco leaves at 22%, and the temperature at 55°C; feed and moisten the leaves again, the ratio of the feed liquid is 2.0%, and after the feed liquid is evenly applied to the tobacco leaves, store the tobacco leaves for 20 hours; b, shredded leaves: cut the tobacco leaves into shreds, the width of which is 1.0 mm; c , storage of raw silk: the leaf silk is stored, and the silk storage time is 40 hours; d, the leaf silk is put into a dipping device for 40 seconds; Carbon dioxide content is 4.0% in leaf silk; f, leaf silk expansion: be 260 ℃ at temperature, and steam flow is 800kg / h, and leaf silk is expanded, and expansion rate is 75.0%; Cool the temperature to 50...

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Abstract

The invention discloses a method for processing supercritical expansion of cigarettes dried in the air, which comprises the following steps: a. tobacco leaves are loosened and humidified to increase the water ratio and the temperature of the tobacco leaves so that the tobacco leaves are loosened and the moisture content is even, materials are added to humidify the tobacco leaves; b. the tobacco leaves are cut into leaf threads; c. the leaf threads are stored; d. the leaf threads are put into a dipping mangle to be dipped for 20 to 60 seconds; e. the loosening, storage and feeding are performed; f. the leaf threads are expanded; g. the cooling, resurgence and perfuming processes are performed; and h. the foreign matters in the expanded leaf threads are removed. The method can apparently reduce the tar content, meet the style feature of cured tobacco products, and increase the dried tobacco filing value, thereby reducing the usage amount of finished products of tobacco shreds, and reducing the formulation cost; moreover, the method sufficiently adopts the function of expanded tobacco shreds on the specific incense and the form of smoke gas; and the formulation structure has relatively high adjustability, thereby effectively adjusting indexes such as the incense, concentration, taste, comfort and the form of smoke gas, and improving the formulation usability.

Description

technical field [0001] The invention relates to tobacco leaf processing technology in the technical field of tobacco processing, in particular to a supercritical expansion treatment method for air-dried tobacco. Background technique [0002] Air-cured tobacco is an essential raw material for the development of blended cigarettes. For a long time, blended cigarettes have been the most popular type of cigarettes in the world. This is not only due to the wide range of use of mixed cigarette raw materials, which is convenient for expanding production, but also because a certain proportion of oriental tobacco, self-rib tobacco, etc. are added to the mixed cigarette raw materials, which can effectively reduce the tar content of cigarettes and reduce the mutagenicity of tar per unit dose Therefore, blended cigarettes are superior to flue-cured cigarettes in terms of safety, so that smokers can increase the safety of smoking while enjoying their unique fragrance. [0003] With the ...

Claims

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Application Information

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IPC IPC(8): A24B3/18A24B3/12A24B3/04A24B3/06A24B3/00A24B5/16A24B15/18
Inventor 何书杰张高峰崔韬朱宇徐恒杨庆国
Owner CHINA TOBACCO SICHUAN IND CO LTD
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