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Explosion welding technology for machining and manufacturing continuous casting roller

A technology for processing and manufacturing continuous casting rolls, which is applied in the field of continuous casting roll explosive welding processing and manufacturing technology, can solve the problems of complicated surfacing welding procedures, low production efficiency, and non-environmental quality, and achieve reduced physical hazards, high production efficiency, and energy saving The effect of precious metals

Inactive Publication Date: 2009-08-12
王正选 +1
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  • Description
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  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The technical problem to be solved by the present invention is to provide a continuous casting roll explosive welding manufacturing process, which has high production efficiency, low cost, energy saving and environmental protection, and high product quality, which can effectively overcome the shortcomings of the above-mentioned prior art. There are shortcomings in the production of continuous casting rolls, such as complicated surfacing welding procedures, low production efficiency, high energy consumption, high cost, environmental protection and difficult quality assurance

Method used

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  • Explosion welding technology for machining and manufacturing continuous casting roller
  • Explosion welding technology for machining and manufacturing continuous casting roller
  • Explosion welding technology for machining and manufacturing continuous casting roller

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Embodiment Construction

[0032] Such as figure 1 , figure 2 Shown, continuous casting roll explosive welding manufacturing process of the present invention comprises the following steps:

[0033] Step 1. Prepare the roller base material 5 and the covering material 4:

[0034] Process and prepare the roller base material 5 and the covering material according to the conventional mechanical processing technology. The formed roller base material 5 is a solid or hollow cylindrical base material, and the formed covering material 4 is a height higher than the roller base material. 5 round pipe with uniform wall thickness. The material of the cladding material 4 is the same as that of the welding wire used in the conventional continuous casting roll surfacing process. The roughness Ra of the outer surface of the roller substrate 5 and the inner surface of the cladding 4 are both less than 6.3 μm. The inner diameter of the cover material 4 is larger than the outer diameter of the roll base material 5 .

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Abstract

The invention discloses a technology for explosively welding, processing and manufacturing continuous caster roller exploding. The technology includes the following steps: roller base material and clad material are prepared; roller base material and clad material are placed: the roller base material and the clad material coaxially arranged thereon are vertically fixed on a horizontal pedestal, and a cone piston is coaxially placed on the top of the roller base material; the external surface of the clad material is coated with a buffer protective layer; a cylindrical dynamite basket is inversely buckled on the pedestal and the cone piston and the clad material are both buckled in the dynamite basket, and clearance exists between coaxially arranged dynamite basket and clad material; main dynamite and ignition dynamite are distributed; explosively welding and consequential treatment are carried out. The invention with high production efficiency, low cost, energy saving, environmental protection and high product quality can effectively overcome the defects in the prior continuous cast roller production such as complicated overlaying welding procedures (preheating, bottom layer treatment and stratified overlaying welding), low production efficiency, high energy consumption, high cost, large labor intensity, environmental pollution and poor quality guarantee.

Description

technical field [0001] The invention relates to the technical field of continuous casting roll processing and manufacturing, in particular to an explosive welding processing and manufacturing process of continuous casting rolls. Background technique [0002] The continuous casting roll is the main part of the continuous casting machine in the steel plant to support and guide the billet. Because it has been working in the harsh environment of high temperature, water and humidity for a long time, the method of surfacing stainless steel on the surface of the roll is usually used to ensure its Long enough service life. For a long time, the surfacing welding of continuous casting rollers has been carried out on a special surfacing welding machine with stainless steel welding wire. There are many shortcomings in the processing process, which are explained from the following aspects: 1. In terms of production efficiency: the production efficiency of the original surfacing welding p...

Claims

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Application Information

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IPC IPC(8): B23K20/08
Inventor 王正选牛平利
Owner 王正选
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