High dielectric constant silastic used for electric stress control and preparation method and application thereof

A high dielectric constant, silicone rubber technology, applied in rubber insulators, organic insulators, etc., can solve the problems of flame-retardant silicone rubber wires and cables containing halogens, environmental protection, physical and mechanical performance degradation, and higher electrical conductivity, etc., to improve the electric field distribution , excellent mechanical properties and simple process

Active Publication Date: 2009-11-11
GUANGDONG BIOMAX SIANDF NEW MATERIAL CO LTD
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  • Abstract
  • Description
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AI Technical Summary

Benefits of technology

This patented technology describes two technical benefits that make it better than previous methods like adding metal foils or plating layers on top of existing materials. These improvements result in improved conductive capacity and reduced resistance at specific locations within the cable's structure. Additionally, this improvement allows for easier manufacturing processes while still providing effective protection against external factors such as water vapor and other gases from entering through openings between different parts of the device. Overall, these advancements lead to increased safety during operation and longer lifespan of the devices themselves.

Problems solved by technology

Technological Problem addressed in this patented paper includes issues associated with current methods of producing electromechanically stable and reliable power supply components like those made up of interconnected strands of copper wire bundles. Existing solutions involve adding extra layers of protectors around the outer edges of the component, increasing its dimensions during manufacturing processes, resulting in decreased operational safety and reduced throughput compared to more efficient ways of producing them.

Method used

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  • High dielectric constant silastic used for electric stress control and preparation method and application thereof

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Embodiment 1

[0039] Contains 45 parts of silicon dioxide, 40 parts of acetylene carbon black, B a TiO 3 80 parts of 17 parts of base rubber, 40 parts of organopolysiloxane, 6 parts of organohydrogen polysiloxane, 0.8 parts of fluorosilicon multipolymer, 0.2 parts of plasticizer, Pt-Cat. (platinum chromium compound) 0.1 parts by weight, 0.3 parts by weight of pigment, uniformly mixed by kneading, the speed ratio of the roller is 3.0; the distance between the rollers is 4mm, water cooling is adopted, and the temperature is controlled at 40°C. Then, the conventional thermal vulcanization extrusion molding method is used to obtain the silicone rubber tube of the present invention at a vulcanization traction temperature of 260 ° C, a rapid vulcanization setting channel temperature of 680 ° C, and an extrusion speed of 60 rpm. Test its comprehensive physical properties: hardness, Shore A: 41; tensile strength, Mpa: 5.7; tear strength, KN / m: 33; elongation at break, %: 560; volume resistivity, ...

Embodiment 2

[0041] Contains 40 parts of silicon dioxide, 25 parts of acetylene carbon black and B a TiO 3 10 parts of 20 parts of base rubber, 40 parts of organopolysiloxane, 1 part of organohydrogen polysiloxane, 2 parts of fluorosilicone multipolymer, 0.2 parts by weight of plasticizer, 0.2 parts by weight of polymerization inhibitor, Pt- Cat. (platinum chromium compound) 0.1 weight part, pigment 0.2 weight part, uniformly mixed by kneading, the speed ratio of the roller is 2.0; the distance between the rollers is 5mm, water cooling is adopted, and the temperature is controlled at 35°C. Then use the conventional thermal vulcanization extrusion molding method to obtain the product of the present invention at a vulcanization traction temperature of 250° C., a rapid vulcanization setting channel temperature of 700° C., and an extrusion speed of 50 rpm. Test its comprehensive physical properties: hardness, Shore A: 34; tensile strength, Mpa: 5.7; tear strength, KN / m: 34; elongation at bre...

Embodiment 3

[0043] Contains 30 parts of silicon dioxide, 30 parts of acetylene carbon black and B a TiO 3 40 parts of 15 parts of base rubber, 60 parts of organopolysiloxane, 3.5 parts of organohydrogen polysiloxane, 1.5 parts of fluorosilicone multipolymer, 0.2 parts by weight of plasticizer, 0.2 parts by weight of polymerization inhibitor, Pt- Cat. (platinum chromium compound) 0.1 weight part, pigment 0.1 weight part, uniformly mixed by kneading, the speed ratio of the roller is 2.0; the distance between the rollers is 3mm, water cooling is adopted, and the temperature is controlled at 25°C. Then use the conventional thermal vulcanization extrusion molding method to obtain the product of the present invention at a vulcanization traction temperature of 240° C., a rapid vulcanization setting channel temperature of 300° C., and an extrusion speed of 20 rpm. Test its comprehensive physical properties: hardness, Shore A: 34; tensile strength, Mpa: 5.7; tear strength, KN / m: 34; elongation a...

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Abstract

The invention provides a high dielectric constant silastic used for electric stress control and a preparation method and an application thereof. The silastic is prepared by the following components according to parts by weight: 40-70 parts of organopolysiloxane, 1-6 parts of organic hydrogenated polysiloxane, 0.8-3.0 parts of fluorine silicon multipolymer, 10-80 parts of base rubber, catalyst with routine type and routine dosage and inhibitor; the base rubber comprises the following components according to parts by weight: 30-45 parts of fumed silica treated by hydrophobization with organosilicon compound adopted, 25-40 parts of acetylene black and 10-20 parts of BaTiO3. The invention also provides a preparation method of the above silastic, comprising the following steps: each component and one or more of appropriate platinum catalyst, palladium catalyst or rhodium catalyst and/or butynol inhibitor are subjected to blending, refining, filtering and remilling to prepare the silastic. The invention also provides an application of the silastic, namely, the prepared gross rubber is sliced, extruded and formed by vulcanization to prepare the high dielectric constant silicone rubber tube.

Description

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Claims

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Application Information

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Owner GUANGDONG BIOMAX SIANDF NEW MATERIAL CO LTD
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