On-line detection system for hot object

A technology for detecting systems and objects, applied in the field of precision measurement, can solve the problems of reducing the quality of reflected ray signals, limited value, etc., and achieve the effect of reducing the impact and reducing the impact.

Active Publication Date: 2010-06-09
HUAZHONG UNIV OF SCI & TECH
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Problems solved by technology

Second, self-radiating rays still exhibit a problem: it degrades the signal qual

Method used

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  • On-line detection system for hot object
  • On-line detection system for hot object
  • On-line detection system for hot object

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Embodiment Construction

[0027] Due to the different wavelengths of rays radiated from the surface of objects at different temperatures, refer to image 3 , it can be seen that when a high-temperature object is at about 1400°C, its surface radiates rays with a wavelength of about 550nm. At the same time, by studying the wavelength range of visible light that can be projected by a DLP projector. When the reflected light component received by the object surface of the CCD camera is relatively single, clear three-dimensional data on the object surface can be obtained, so filtering out the rays radiated by the object itself has a considerable impact on the quality of the three-dimensional data. From this, it can be considered that when the projector projects suitable visible light and uses a suitable filter to cut off the reflected rays on the surface of the object, and at the same time allow the visible light projected by the projector to pass through, so that the structured light scanning system can scan...

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Abstract

The invention discloses an on-line detection system for a hot object. The on-line detection system comprises two CCD cameras, a DLP projector, two band-pass filters, an image acquisition card, a computer and a support, wherein the CCD cameras and the DLP projector are fixed on the same metal plate, optical filters are arranged in front of the CCD cameras respectively, included angles between optical center shafts of the CCD cameras and an optical center shaft of the DLP projector are between 20 and 60 DEG, the metal plate is packaged by adopting a shell, and the support is used to support under the metal plate; and the DLP projector projects a blue sinusoidal grating to a measured object in a red and hot state, the two CCD cameras are used to synchronously acquire the deformed blue sinusoidal grating reflected by the measured object, and a shot sinusoidal grating image is transmitted to the computer for data processing through the image acquisition card to obtain three-dimensional data of the measured object. The system combines the advantages of structural light measurement technology to accurately measure dense point cloud data of complex curved surfaces within the local range of workpieces; and the system can perform quick and accurate on-line measurement on objects under high temperature conditions to obtain the three-dimensional data of the surfaces of the objects.

Description

technical field [0001] The invention belongs to the field of precision measurement, and specifically designs an online measurement technology and system for hot objects, which are used for three-dimensional measurement of hot objects. Background technique [0002] Hot objects usually refer to solids in a red-hot state whose temperature is between 600 and 1400°C, such as hot forgings in a red-hot state. With the development of electric power, machinery, energy and chemical industries, the demand for manufacturing large-scale key components is increasing. Therefore, the dimensional accuracy of many hot-formed parts has become an important factor to ensure the quality of major technical equipment. At present, in the hot forming industry, the scrap rate of products is very high, and the waste of resources in production is serious. According to the investigation of the U.S. Department of Energy, the scrap rate in the U.S. forging industry is greater than 15%. The main reason for...

Claims

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Application Information

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IPC IPC(8): G01B11/24G01B11/25G01B9/023
Inventor 史玉升李中伟王从军钟凯张炜黄奎周刚湛承诚朱晓鹏
Owner HUAZHONG UNIV OF SCI & TECH
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