Ultrasonic continuous sterilization device and method thereof

A sterilization device and ultrasonic technology, applied in the field of juice sterilization and ultrasonic continuous sterilization device, can solve the problems of high production cost, large energy consumption, small processing capacity, etc., and achieve the effects of simple structure, reduced production cost and high production efficiency.

Active Publication Date: 2010-10-13
SOUTH CHINA UNIV OF TECH
View PDF2 Cites 11 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the application of ultrasonic technology to the sterilization process has attracted widespread attention, but in the existing technology, ultrasonic technology is generally used alone, and the use of ultrasonic technology alone to sterilize fruit and vegetable juices requires the use of higher ultrasonic power. Consumes a lot of energy, increases production costs, and has defects such as high production costs and excessive energy consumption
However, most of the research on the joint sterilization of ultrasound and other technologies is still in the laboratory stage, and the processing capacity is very small each time, and most of them can only be processed intermittently (that is, the processing of fruit and vegetable juices involves heating, Treatment processes such as heat exchange and ultrasound can only be processed intermittently. For example, for the heat treatment of fruit and vegetable juice, it is necessary to heat a barrel of juice to the set temperature, and then it must be completely extracted, and then refilled for heating, and cannot be continuously extracted). Therefore, it cannot be applied to industrial production, which greatly hinders the development of ultrasonic combined sterilization technology.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Ultrasonic continuous sterilization device and method thereof
  • Ultrasonic continuous sterilization device and method thereof
  • Ultrasonic continuous sterilization device and method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0054] Figure 1 to Figure 6 Shows the specific structural schematic diagram of this embodiment, such as figure 1 As shown, the ultrasonic continuous sterilization device includes a controller, a raw material tank 1, a heating device 3, a heat exchange device 4, an ultrasonic processing device 6, a liquid storage device 9, a support one 22, a support two 47 and a support three 50, the heating The device 3 is connected to the heat exchange device 4, and the raw material tank 1, the heat exchange device 4, the ultrasonic treatment device 6 and the liquid storage device 9 are connected through pipelines 2, 39, 5, 7, and 8 in sequence; figure 1 As shown, the raw material tank 1 is fixed on the first bracket 22, the heating device 3 and the heat exchange device 4 are fixed on the second bracket 47, and the ultrasonic processing device 6 and the liquid storage device 9 are fixed on the third bracket 50. The controller is respectively connected to the control valve on the heating de...

Embodiment 2

[0090] This embodiment is the same as Embodiment 1 except for the following features: the flow rate of the feed liquid between the raw material tank, heating device, heat exchange device, ultrasonic treatment device and liquid storage device is 60L / h;

[0091] In the step (2), the temperature of the hot water input by the heating device to the heat exchange device 4 is 80°C;

[0092] In the step (2), the feed temperature of the feed liquid flowing into the heat exchange device is 10°C, and the discharge temperature of the feed liquid flowing out from the discharge port is 50°C; the heat exchange time of the feed liquid in the heat exchange device 10min;

[0093] In the step (3), the dynamic ultrasonic sterilization time of the feed liquid in the ultrasonic tank is 10 minutes.

[0094] In the step (2-2), the temperature of the hot water in the heating barrel is maintained at 80° C.; in the step (2-3), the time for the hot water in the heat exchange barrel is 10 minutes.

[00...

Embodiment 3

[0097] This embodiment is the same as Embodiment 1 except for the following features: the flow rate of the feed liquid between the raw material tank, the heating device, the heat exchange device, the ultrasonic processing device and the liquid storage device is 120 L / h;

[0098] In the step (2), the temperature of the hot water input by the heating device to the heat exchange device 4 is 95°C;

[0099] In the step (2), the feed temperature of the feed liquid flowing into the heat exchange device is 20°C, and the discharge temperature of the feed liquid flowing out from the discharge port is 60°C; the heat exchange time of the feed liquid in the heat exchange device 20min;

[0100] In the step (3), the dynamic ultrasonic sterilization time of the feed liquid in the ultrasonic tank is 20 minutes.

[0101] In the step (2-2), the temperature of the hot water in the heating barrel is kept at 95° C.; in the step (2-3), the time for the hot water in the heat exchange barrel is 20 mi...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention provides an ultrasonic continuous sterilization device, comprising a raw material tank, a heating device, a heat exchanging device, an ultrasonic processing device, a liquid storage device and a controller. The heating device is connected with the heat exchanging device. The raw material tank, the heat exchanging device, the ultrasonic processing device and the liquid storage device are sequentially connected through pipelines. The controller is respectively connected with the heating device, the heat exchanging device, the ultrasonic processing device and control valves on the pipelines. The ultrasonic processing device comprises an ultrasonic barrel, a plurality of ultrasonic probes, ultrasonic transducers and ultrasonic generators, wherein the ultrasonic transducers and the ultrasonic generators are arranged corresponding to the ultrasonic probes, the ultrasonic generators adopt different frequencies and are all arranged in the controller, and the ultrasonic probes are correspondingly distributed on the periphery of the ultrasonic barrel in a stagered junction mode. The invention also provides a method realized by the devices, i.e. feed liquid is firstly heated by the heat exchanging device, and then dynamic and continuous ultrasonic sterilization processing is carried out by the ultrasonic processing device. The invention adopts the technology combining low-temperature heating and ultrasonic processing, and has the advantages of good sterilization effect, high efficiency and the like.

Description

technical field [0001] The invention belongs to the technical field of liquid food sterilization, and in particular relates to an ultrasonic continuous sterilization device capable of continuous processing and a method thereof, which are used for the sterilization of fruit juice. Background technique [0002] At present, in the process of modern fruit and vegetable juice processing, high-temperature heating technology is generally used to achieve sterilization. However, the traditional high-temperature heating technology will cause varying degrees of damage to the nutritional components of food, especially the loss of heat-sensitive components. quality issues. In the prior art, ultrasonic sterilization technology is also used. The principle is that the cavitation effect generated by ultrasonic waves will have a huge impact on the cell structure and metabolism of microorganisms, thereby causing the death of microorganisms to achieve the effect of sterilization. At present, ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
IPC IPC(8): A23L2/70
Inventor 李冰李琳王文宗严卓晟陈玲林鸿佳李晓玺刘国琴
Owner SOUTH CHINA UNIV OF TECH
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products