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Jet continuous spheroidizing process

A spheroidization and process technology, which is applied in the field of spheroidization process to realize continuous spheroidization of molten iron, can solve the problems of low spheroidization level, uneven spheroidization and spheroidization decline of ductile iron, and achieves fast dissolution and diffusion speed and saves money. Rare metals, anti-burning effect

Inactive Publication Date: 2011-03-23
HUNAN TIANNENG CASTING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In production, due to the influence of various factors, there are phenomena such as low nodularization level of nodular cast iron, uneven nodularization, instability, nodularization decline, etc.

Method used

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  • Jet continuous spheroidizing process
  • Jet continuous spheroidizing process
  • Jet continuous spheroidizing process

Examples

Experimental program
Comparison scheme
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Embodiment Construction

[0021] see figure 1 and figure 2 , add superfine powder spheroidizer 2 into the hopper 1, and after heating to above 800 degrees, enter the jet generator 3 connected to the bottom of the hopper 1, and input high-speed and high-pressure carbon dioxide gas 4 at one end of the jet generator 3 , forming a gas-powder mixing jet source 5 in the jet generator 3, and flowing molten iron 8 is input from the delivery pipe 6 and the nozzle 7 at the other end of the jet generator 3. The flowing molten iron 8 enters the spheroidizing treatment bag 13 for spheroidizing, and completes the whole process.

[0022] This process can directly spheroidize molten iron by using pure magnesium as a nodulizer without special equipment or special process.

[0023] The technical problem to be solved by the present invention is to provide a method that can prevent the magnesium in the nodulizer from burning during the mixing process of the nodularizer and molten iron during the production of nodular c...

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PUM

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Abstract

The invention relates to a jet continuous spheroidizing process which comprises the following steps of: forming a mixed jet source of spheroidizing agent powder and reducing or inert gas by using a jet device, and flushing with flowing liquid iron to ensure that magnesium in the spheroidizing agent is rapidly dissolved in the liquid iron and no enrichment area or depletion area can be formed; meanwhile, forming a protective film on the surface of the spheroidizing agent by using the inert gas to prevent magnesium in the spheroidizing agent from combusting and floating on the liquid iron so as to realize the continuous spheroidizing and the fully spheroidizing of the liquid iron. The spheroidizing process for realizing the continuous spheroidizing of the liquid iron not only can realize a continuous reaction between magnesium in the spheroidizing agent and the liquid iron when spheroidal cast iron is produced, but also can prevent magnesium in the spheroidizing agent from combusting and prevent magnesium from floating on the liquid iron; and magnesium can be rapidly dissolved in the liquid iron so that no enrichment area or depletion area can be formed. The spheroidizing process has the advantages of convenient operation and reliable performance, and the prepared spheroidal cast iron has good quality, high spheroidizing grade and no decaying of spheroidization.

Description

technical field [0001] The invention relates to a production process of nodular cast iron, in particular to a spheroidization process for realizing continuous spheroidization of molten iron during the production process of nodular cast iron. Background technique [0002] Ductile cast iron is a cast iron material with excellent mechanical properties, but in order to obtain ductile cast iron in the molten iron smelting process, a nodularizing agent must be added to the molten iron to spheroidize the graphite in the molten iron. The higher the level of spheroidization, that is, the more the number of spheroidal graphite, the more uniform the size and shape, the better the performance of the nodular cast iron. In production, due to the influence of various factors, there are phenomena such as low spheroidization level of nodular cast iron, uneven spheroidization, instability, and spheroidization decline. The main factors hindering the spheroidization of graphite in molten iron ...

Claims

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Application Information

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IPC IPC(8): C22C33/10C21C1/10B22D1/00
Inventor 王华黄为王威明
Owner HUNAN TIANNENG CASTING
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