Powder for laser remanufacturing of high-temperature furnace roller and repair process

A technology of laser remanufacturing and high temperature furnace, which is applied in the direction of manufacturing tools, metal material coating technology, laser welding equipment, etc.

Inactive Publication Date: 2011-04-06
SHENYANG POLYTECHNIC UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

To maintain sustained and rapid economic growth, the increase in resource consumption is unavoidable, but if we continue to follow the traditional development model, it will be unsustainable to achieve industrial modernization with a large amount of resource consumption

Method used

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  • Powder for laser remanufacturing of high-temperature furnace roller and repair process
  • Powder for laser remanufacturing of high-temperature furnace roller and repair process
  • Powder for laser remanufacturing of high-temperature furnace roller and repair process

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0049] A high-temperature furnace roll laser remanufacturing powder, characterized in that: the laser remanufacturing powder is a matrix material CoCrAlY alloy powder and metal oxide Al 2 o 3 Powder, the chemical composition of the CoCrAlY alloy powder is by weight percentage: Cr15.0%, Al3.0%, Y0.1%, and the balance is Co; Al 2 o 3 The proportion of powder to the total weight of powder for laser remanufacturing is 40.0%.

[0050] A powder repair process for laser remanufacturing of high-temperature furnace rolls, characterized in that: the high-temperature furnace roll SCH13 steel is used as the base material, the thickness of the preset alloy powder coating is 0.8mm, and the continuous wave CO 2 Laser processing machine for laser irradiation treatment; laser irradiation process parameters: laser output power 2.0kW, spot diameter 3.0mm, laser beam scanning rate 15mm / s, large-area scanning laser overlapping rate 45%, the obtained modified layer The thickness is 0.75mm.

Embodiment 2

[0052] A high-temperature furnace roller laser remanufacturing powder, characterized in that: the laser remanufacturing powder is a base material CoCrAlY alloy powder and metal oxide powder, and the chemical composition of the CoCrAlY alloy powder is: Cr28. 0%, Al10.0%, Y1.5%, the balance is Co; the metal oxide is Al 2 o 3 and Y 2 o 3 , where Y 2 o 3 The content accounts for 2.0% of the total weight of the metal oxide powder, and the rest is Al 2 o 3, , Al 2 o 3 and Y 2 o 3 The proportion of powder to the total weight of powder for laser remanufacturing is 40.0%.

[0053] A powder repair process for laser remanufacturing of high-temperature furnace rolls, characterized in that: the high-temperature furnace roll SCH13 steel is used as the base material, the thickness of the preset alloy powder coating is 0.8mm, and the continuous wave CO 2 Laser processing machine for laser irradiation treatment, laser irradiation process parameters: laser output power 1.5kW, spot di...

Embodiment 3

[0055] A high-temperature furnace roller laser remanufacturing powder, characterized in that: the laser remanufacturing powder is a base material CoCrAlY alloy powder and metal oxide powder, and the chemical composition of the CoCrAlY alloy powder is: Cr20. 0%, Al6.0%, Y1.0%, the balance is Co; the metal oxide is Al 2 o 3 and Y 2 o 3 , where Y 2 o 3 The content accounts for 3.0% of the total weight of the metal oxide powder, and the rest is Al 2 o 3 , Al 2 o 3 and Y 2 o 3 The powder accounted for 30.0% of the total weight of powder for laser remanufacturing.

[0056] A powder repair process for laser remanufacturing of high-temperature furnace rolls, characterized in that: the high-temperature furnace roll SCH13 steel is used as the base material, the thickness of the preset alloy powder coating is 0.8mm, and the continuous wave CO 2 Laser processing machine for laser irradiation treatment, laser irradiation process parameters: laser output power 2.5kW, spot diamete...

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Abstract

The invention relates to powder for laser remanufacturing of a high-temperature furnace roller and a repair process. The powder for the laser remanufacturing of the high-temperature furnace roller is characterized by comprising a base material, namely CoCrAl alloy powder and metal oxide powder, wherein the CoCrAl alloy powder comprises the following chemical components in percentage by weight: 15.0 to 28.0 percent of chromium (Cr), 3.0 to 10.0 percent of aluminium (Al), 0.1 to 1.5 percent of yttrium (Y) and the balance of cobalt (Co); the metal oxide powder accounts for less than or equal to 40.0 percent of the total weight of the powder for laser remanufacturing; and metal oxides added into the powder comprise 0.0 to 1.0 percent of yttrium oxide (Y2O3) and the balance of aluminium oxide (Al2O3) or only comprises Al2O3. Due to a laser remanufacturing laser irradiation process, the high-temperature furnace rollers which are scraped or have potential quality hazard are repaired and utilized by the remanufacturing technique.

Description

technical field [0001] The invention relates to a powder material for laser remanufacturing of high-temperature furnace rolls in the metallurgical industry and a repair technology, and belongs to the technical field of metal material surface engineering. Background technique [0002] In metallurgical enterprises, a large number of mechanical equipment operate under high temperature, high speed, heavy load and corrosive environment. Therefore, the quality and service life of some key parts of these equipment directly affect the productivity, production cost and product quality of the enterprise. From the perspective of the failure mode of mechanical parts, fatigue damage, corrosion damage and wear damage are the main types, while corrosion and wear in metallurgical machinery and equipment almost include all types of wear and corrosion. Usually, the principle of material selection in the design of mechanical parts is mainly to ensure the strength, stiffness, and fatigue resist...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C23C24/10B23K26/34C23C4/08C22C19/07
Inventor 张春华张松胡方张开祥王明生张昊天
Owner SHENYANG POLYTECHNIC UNIV
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