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Cutter device of SBS (Styrene-butadiene thermoplastic elastomer) expansion dryer and manufacturing method thereof

A manufacturing method and technology of cutting knives, which are applied in the direction of metal processing equipment, etc., can solve the problems of undisclosed technical solutions, stress concentration of cutting knife blades, and difficult adjustment of cutting knife gaps, so as to reduce the cost of spare parts, simple processing and manufacturing, and pelletizing The effect of effect improvement

Active Publication Date: 2011-05-11
CHINA PETROLEUM & CHEM CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] 1. The cutter shaft and the cutter bearing seat are worn or the bearing is damaged, and a total of 11 inspections have been performed;
[0005] 2. Other failures of the cutter device, a total of 3 inspections;
[0006] 3. The maintenance time of the cutter device is 144 hours
[0008] 1. It is difficult to adjust the gap between cutters;
[0009] 2. The structure of the cutter is complicated, and the machining accuracy is difficult to guarantee;
[0010] 3. Stress concentration at the root of the cutter blade makes it easy to break
It can be seen that there is no relevant technical solution disclosed in the prior art to solve the above technical problems

Method used

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  • Cutter device of SBS (Styrene-butadiene thermoplastic elastomer) expansion dryer and manufacturing method thereof
  • Cutter device of SBS (Styrene-butadiene thermoplastic elastomer) expansion dryer and manufacturing method thereof
  • Cutter device of SBS (Styrene-butadiene thermoplastic elastomer) expansion dryer and manufacturing method thereof

Examples

Experimental program
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Embodiment Construction

[0027] The cutting knife of the present invention adopts 5mm thick stainless steel sheet material, specifically selects 1Gr13 stainless steel sheet material, becomes rectangular steel plate through mechanical processing, then adopts conventional method to make 45 degree pressing mold, to this rectangular steel plate integral stamping molding, mills out blade by milling machine Of course, other common ways can also be used for the shaping of the blade. Finally, bolt holes for fixing are machined on the base plate 1 on one side of the cutter. The number thereof can be reasonably determined according to needs. formed as Figure 2a , Figure 2b cutter shown.

[0028] As can be seen from the figure, the integrally press-molded cutting knife is composed of a base plate 1 and a blade side plate 2, and the blade 3 is formed on the outside of the blade side plate 2, and the base plate 1 and the blade side plate 2 have the same length and width. An included angle of 135° is formed b...

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Abstract

The invention discloses a novel cutter device and a manufacturing method thereof. The cutter device comprises a cutter and a cutter head; the cutter is molded by integrally pressing a rectangular steel plate on a pressing mould and is provided with a base plate and a cutting edge side plate between which a certain included angle is formed; a cutting edge is formed on the cutting edge side plate; the cutter head includes an inner cutter head and an outer cutter head which are fixed together; and the cutter is fixedly connected with the cutter head to form the cutter device. The cutter provided by the invention is simple to machine and manufacture and has low cost. By adopting the novel cutter device, the service life of the cutter of an expansion dryer is prolonged, the particle-cutting effect is obviously improved, the vibration of the device and the weights of the cutter and the cutter head are reduced, and it is convenient for overhaul and maintenance.

Description

technical field [0001] The invention relates to a cutter device including a cutter and a cutter disc and a manufacturing method thereof, in particular to a cutter device of an SBS expansion dryer in the field of synthetic rubber and a manufacturing method thereof. Background technique [0002] In the production process of synthetic rubber, the coagulated colloidal particles are dehydrated by the extrusion dehydrator to reduce the free water content below a certain range, and then enter the expansion dryer. In the expansion dryer, the material is extruded by the screw and violently rubbed against the shearing pins, heated up, melted, expanded and dried, and finally cut into granules by the cutter device outside the extruder at the die plate. [0003] However, in the prior art, in order to increase the production capacity, the SBS (styrene-butadiene thermoplastic elastomer) device has been modified many times, especially the modification of the SBS dehydration extruder and the...

Claims

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Application Information

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IPC IPC(8): B29B9/00B21D53/00
Inventor 赵俊德李学超
Owner CHINA PETROLEUM & CHEM CORP
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