Method for rolling and shaping structural steel high cylindrical ring forged piece

A technology of ring forgings and high cylinders, which is applied in the field of rolling forming of ring forgings, can solve the problems of small machining allowance, poor structural rigidity of thin-walled high-tube ring forgings, flattening of ring forgings, etc., and achieve high dimensional accuracy and saving The effect of raw materials

Active Publication Date: 2011-07-20
GUIZHOU ANDA AVIATION FORGING
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AI Technical Summary

Problems solved by technology

When this method is used to roll high-tube ring forgings of structural steel with thinner wall thickness, since the rotation direction of the main roll is inconsistent with that of the pre-rolled billet, there will be a fierce gap between the pass shape of the rolling die and the pre-rolled billet during rolling. The friction not only makes the rolling process very unstable and affects production, but also easily leads to the rise of pre-rolled billet temperature, which affects the structure and properties of the alloy, such as defects such as structure variation and coarse grains.
[0004] When using the above method and directly using the main roll and core roll of the ring rolling machine to roll (such as the rolling ring billet in the above method) thin-walled structural steel high-tube ring forgings, due to the main roll and other parts of the rolling ring machine The influence of rigidity, coupled with the poor structural rigidity and small machining allowance of thin-walled high-tube ring forgings, may easily lead to plastic instability of pre-rolled blanks during the rolling process, resulting in flattening, bell mouth, etc., resulting in ring forgings The shape an...

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  • Method for rolling and shaping structural steel high cylindrical ring forged piece
  • Method for rolling and shaping structural steel high cylindrical ring forged piece
  • Method for rolling and shaping structural steel high cylindrical ring forged piece

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[0038] The main chemical element content (percentage by weight) of the alloy is: C content 0.34%-0.42%, Mn content 0.50%-0.80%, Si content 0.17%-0.37%, S content ≤ 0.015%, P content ≤0.025%, Cr content 0.08%~1.10%, Ni content ≤0.40%, Cu content ≤0.25, balance iron.

[0039] The process steps of the alloy from the bar to the production of qualified high-tube ring forgings are as follows:

[0040] Step 1: Blank making.

[0041] After heating, upsetting, punching, elongating and pre-rolling the 38CrA alloy bar blanked according to the specification, the pre-rolled billet 10° is produced, and its shape is as follows: figure 1 shown.

[0042] Step 2: Install the computer.

[0043] Such as figure 2As shown, the follower die set 4 is preheated to 230°C to 280°C in the forging heating furnace, then loaded into the ring rolling machine and placed flat on the chassis of the machine (not shown in the figure), the follower die set 4 The core roll 2 of the ring rolling machine is ins...

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Abstract

The invention discloses a method for rolling and shaping a structural steel high cylindrical ring forged piece. The method is used for rolling and shaping the high cylindrical ring with thin wall and excellent texture and performances. The technical scheme is as follows: firstly sheathing a preheated follow-up die sleeve and a structural steel pre-rolled billet which is heated to the deformation temperature into a ring rolling mill, and positioning two workpieces through a main roller, a core roller, holding rollers, an upper conical roller and a lower conical roller of the ring rolling mill; and further starting the ring rolling mill, enabling the core roller to do feed motion to the main roller along the radial direction, rolling the pre-rolled billet in the follow-up die sleeve by 180KN-3800KN rolling force together with the main roller, enabling the pre-rolled billet to expand the width along the radial direction at the speed of 6mm/s-15mm/s and gradually reduce the wall thickness, and rolling the pre-rolled billet into the high cylindrical ring forged piece after the deformation amount achieves 30%-50%, wherein the upper and the lower conical rollers and the two holding rollers can be prevented from moving outwards along with the radial width expansion of the pre-rolled billet during rolling. The minimum value of the wall thickness of the structural steel high cylindrical ring forged piece which is rolled and shaped by adopting the method is 25mm, the maximum value of the height-thickness ratio is 25mm, and the forged piece is mainly used for cylindrical housings and other rotary parts used in the fields of aviation, spaceflight and the like.

Description

technical field [0001] The invention relates to a rolling forming method of a ring forging, in particular to a rolling forming method of a high cylinder ring forging of structural steel. Background technique [0002] Rotary parts used in aerospace and other fields made of structural steel, such as cylindrical shell forgings, etc., due to the thinner wall thickness and higher height of the forgings, and the higher dimensional accuracy, performance and organizational requirements of the forgings , increasing the difficulty of roll forming. [0003] Chinese Invention Patent Specification CN 101279343A published on October 8, 2008 discloses a rolling forming method for stainless steel special-shaped ring forgings. In this method, alloy bars blanked according to specifications are subjected to upsetting, punching, and ring rolling to form billets. (No rolling die is used), and then the billet is put into the rolling die of the ring rolling machine for rolling and forming. By con...

Claims

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Application Information

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IPC IPC(8): B21H1/06
Inventor 谢永富王龙祥邹彦博崔一平蒲思洪陈祖祥杜正荣杨学明
Owner GUIZHOU ANDA AVIATION FORGING
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