Method for preparing X90 steel-grade bent pipes and pipe fittings

A technology for pipe bends and pipe fittings, which is applied in the field of preparation of X90 steel grade pipe bends and pipe fittings. It can solve problems such as the safety requirements of difficult pipes, and achieve the effects of uniform performance, good weldability, and good low-temperature toughness.

Active Publication Date: 2011-08-24
BC P INC CHINA NAT PETROLEUM CORP +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, my country is still unable to produce elbows and pipe fittings with an impact toughness of -30°C and below. The average Charpy impact toughness is not less than 50J, and the minimum value is not less than 40J, especially when the wall thickness is large. The safety requirements of pipelines in low-temperature environments below 30°C urgently require steels and manufacturing processes for elbows and fittings that have both high strength and excellent low-temperature toughness

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0016] Alloy composition: C: 0.11%; Mn: 1.65%; Si: 0.32%; P: 0.009%; S: 0.003%; Al: 0.03%; Ca: 0.003%; N: 0.007%; 0.03%; Mo: 0.25%; Ni: 0.33%; Cr: 0.27%; the balance is Fe and unavoidable impurities. Carbon equivalent 0.46%.

[0017] Manufacturing process: The above materials are smelted in an oxygen-blown converter, treated with Ca, refined outside the furnace and vacuum degassed, and made into a thick slab of about 250 mm by continuous casting and electromagnetic stirring (reducing segregation) in the continuous casting process, and heated to About 1200 ℃, 1000 ℃ ~ 1100 ℃ rough rolling, 700 ℃ ~ 950 ℃ finish rolling, cooling rate after rolling 20 ℃ ~ 30 ℃ / s, made of hot rolled steel plate with a thickness of about 30mm. The steel plate is formed by J-C-O, and multi-pass straight seam submerged arc welding is adopted. The welding material is made of Ti-B-containing fine-grain acicular ferrite material with low oxygen content, and then expanded by 0.8-1.2% to make a straight...

Embodiment 2

[0020] Alloy composition: C: 0.15%; Mn: 1.63%; Si: 0.37%; P: 0.010%; S: 0.004%; Al: 0.03%; Ca: 0.003%; N: 0.007%; 0.04%; Mo: 0.26%; Ni: 0.57%; Cr: 0.19%; the balance is Fe and unavoidable impurities. Carbon equivalent 0.55%.

[0021] Manufacturing process: The above materials are smelted in an oxygen-blown converter, treated with Ca, refined outside the furnace and vacuum degassed, and made into a thick slab of about 250 mm by continuous casting and electromagnetic stirring (reducing segregation) in the continuous casting process, and heated to About 1200°C, 1000°C-1100°C rough rolling, 700°C-950°C finish rolling, cooling rate after rolling 25°C-35°C / s, to make a hot-rolled steel plate with a thickness of about 52mm. The steel plate is formed by U-O and then welded by straight seam submerged arc welding. The welding consumable is made of Ti-B-containing fine-grain acicular ferrite material with low oxygen content, and then expanded by 0.8-1.2% to make straight seam submerged ...

Embodiment 3

[0024] Alloy composition: C: 0.18%; Mn: 1.75%; Si: 0.39%; P: 0.008%; S: 0.005%; Al: 0.04%; Ca: 0.003%; N: 0.006%; 0.04%; V: 0.03%; Mo: 0.38%; Ni: 0.59%; Cr: 0.29%; the balance is Fe and unavoidable impurities. Carbon equivalent 0.62%.

[0025] Manufacturing process: The above materials are smelted in an oxygen-blown converter, treated with Ca, refined outside the furnace and vacuum degassed, and made into a thick slab of about 250 mm by continuous casting and electromagnetic stirring (reducing segregation) in the continuous casting process, and heated to About 1200℃, rough rolling at 1000℃~1100℃, finish rolling at 700℃~950℃, cooling rate after rolling at 25℃~35℃ / s, and hot-rolled steel plate with a thickness of about 65mm. The steel plate is formed by J-C-O, and then welded by straight seam submerged arc welding. The welding material is made of Ti-B-containing fine-grained acicular ferrite material with low oxygen content, and then expanded by 0.8-1.2% to make a straight seam...

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Abstract

The invention relates to a method for preparing X90 steel-grade bent pipes and pipe fittings. The steel for making the bent pipes and pipe fittings comprises the following components in percentage by mass: 0.11 to 0.25 percent of C, 1.35 to 2percent of Mn, 0.3 to 0.5 percent of Si, no more than 0.010 percent of P, no more than 0.005 percent of S, 0.01 to 0.05 percent of Al, 0.002 to 0.005 percent of Ca, no more than 0.008 percent of N, and the balance of Fe, wherein elements Nb, Ti, V, Mo, Ni and Cr can also be added. The method comprises the steps that: hot rolled steel plates are obtained by smelting, rolling and air-cooling; hot rolled steel plates are prepared into longitudinal submerged arc welding pipes by forming and longitudinal submerged arc welding; the longitudinal submerged arc welding pipes undergo induction heating and thermal treatment to form bent pipes or under to a plurality of thermo mechanical forming processes to form pipe fittings. The bent pipes and pipe fittings prepared according to the method have high intensity, low-temperature toughness and welding performance.

Description

technical field [0001] The invention relates to a method for preparing bent pipes and pipe fittings with a strength level up to X90 steel grade and excellent toughness. The bent pipes and pipe fittings are suitable for connecting large-diameter high-pressure gas transmission pipeline engineering main lines and station pipelines. Background technique [0002] In the construction of large-diameter high-pressure gas transmission pipelines in my country, a large number of station steel pipes, elbows and pipe fittings are required for compressor stations, gas transmission and distribution stations and valve rooms. The limit temperature of the station reaches -30~-40℃, and the lowest temperature of some stations is lower than -46℃, and the thickness reaches 50-70mm. According to the design requirements of pipeline technology, some station steel pipes, bend pipes and pipe fittings need to be exposed to the cold external environment, which is a severe challenge to the material's abi...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23P15/00C22C38/58C22C38/50
CPCC22C38/02C22C38/002C22C38/06F16L43/002C22C38/04
Inventor 冯耀荣刘迎来牛靖
Owner BC P INC CHINA NAT PETROLEUM CORP
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