Method for filling gap between bricks and lining of tapping hole of converter

A tapping hole and converter technology, applied in the direction of manufacturing converters, etc., can solve the problems of difficult control of the shape of the inner mouth of the tapping hole, easy to leave gaps to enter molten steel, difficulty, etc. The effect of high performance and long service life

Active Publication Date: 2011-08-31
MAANSHAN IRON & STEEL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

If the gap between the taphole brick and the lining cannot be effectively filled and filled, and the shape of the inner opening of the taphole is irregular, the accident of molten steel piercing the taphole may occur during the use of the converter, and the taphole will block the slag will also be very poor
At present, the gap between the converter taphole brick and the inner lining is generally filled by manual feeding of fine-grained magnesia, which mainly has the following problems: First, the accuracy of manual feeding is poor, it is not easy to fill, and it is easy to leave gaps to enter molten steel , resulting in the accident of molten steel piercing the tap hole and the difficulty of replacing the tap hole next time; secondly, the shape of the inner mouth of the tap hole is not easy to control, uneven, and the effect of slag blocking is poor, which may easily cause the accident of slag returning to phosphorus; finally, the sintering time It lasts about 22 minutes, it is not resistant to high temperature steel slag erosion, and the service life of the tap hole is low. The tap hole needs to be replaced once every 150 heats, which wastes materials and is labor-intensive. Fourth, there are certain safety hazards

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0016] The method for filling the gap between the converter taphole brick and the lining comprises the following steps:

[0017] (1) Make slurry, composition ratio: MgO is 88%, CaO is 8%, SiO 2 4%;

[0018] (2) Under the condition of 110°C×24h, the heating line change of the slurry is 0, and the density is 2.45g / cm 3 , pressure resistance is 9Mpa;

[0019] (3) Put the slurry into the blowing tank in advance, control the pressure of the air source, mix it with water online at a ratio of 1:1, and spray the liquid slurry through the nozzle to directly and accurately fill the gap between the converter taphole brick and the inner lining ;

[0020] (4) Adjust the pressure, control the injection speed of the nozzle, use the characteristics of good liquid fluidity of the slurry to quickly fill the gap between the converter taphole brick and the inner lining, and control the inner opening of the taphole to be small and round in an inverted trumpet shape ;

[0021] (5) After fillin...

Embodiment 2

[0023] The method for filling the gap between the converter taphole brick and the lining comprises the following steps: (1) making

[0024] As a slurry, the composition ratio: MgO is 90%, CaO is 7%, SiO 2 3%;

[0025] (2) Under the condition of 110°C×24h, the heating line change of the slurry is -1%, and the density is 5g / cm 3 , pressure resistance is 10Mpa;

[0026] (3) Put the slurry into the blowing tank in advance, control the pressure of the air source, mix it with water online at a ratio of 1:1.5, and spray the liquid slurry through the nozzle to directly and accurately fill the gap between the converter taphole brick and the inner lining ;

[0027] (4) Adjust the pressure, control the injection speed of the nozzle, use the characteristics of good liquid fluidity of the slurry to quickly fill the gap between the converter taphole brick and the inner lining, and control the inner opening of the taphole to be small and round in an inverted trumpet shape ;

[0028] (5)...

Embodiment 3

[0030] The method for filling the gap between the converter taphole brick and the lining comprises the following steps: (1) making

[0031] As a slurry, the composition ratio: MgO is 95%, CaO is 4%, SiO 2 1%;

[0032] (2) Under the condition of 110°C×24h, the heating line change of the slurry is 1.5%, and the density is 3.5g / cm 3 , pressure resistance is 8Mpa;

[0033] (3) Put the slurry into the blowing tank in advance, control the pressure of the air source, mix it with water online at a ratio of 1:1.2, and spray the liquid slurry through the nozzle to directly and accurately fill the gap between the converter taphole brick and the inner lining ;

[0034] (4) Control the injection speed of the nozzle, use the characteristics of good liquid fluidity of the slurry to quickly fill the gap between the converter taphole brick and the inner lining, and control the inner opening of the taphole to be small and round in an inverted trumpet shape;

[0035] (5) After filling the ga...

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Abstract

The invention discloses a method for filling a gap between bricks and a lining of a tapping hole of a converter, and belongs to the field of converter steelmaking. The method comprises the following steps of: (1) preparing slurry, wherein the slurry comprises more than or equal to 88 percent of MgO, more than or equal to 2 percent of CaO, and less than or equal to 4 percent of SiO2; (2) testing the performance of the slurry, wherein under the condition that the temperature is 110 DEG C and the time is 24h, the heating linear change of the slurry is -1.5 to 0 percent, the density is more than or equal to 2.45g / cm<3>, and the withstand voltage is more than or equal to 8MPa; (3) putting the slurry into a blowing tank in advance, controlling the pressure of an air source, mixing the slurry and water on line according to the proportion of (1:1)-(1:1.5), and directly filling the gap between the bricks and the lining of the tapping hole of the converter by spraying the slurry by a spraying pipe; (4) regulating the pressure, controlling the jet velocity of the spraying pipe, quickly filling the gap between the bricks and the lining of the tapping hole of the converter by utilizing the characteristic of high liquid fluidity of the slurry, and controlling an inner hole of the tapping hole to form a small and round inverted horn shape; and (5) sintering for 12 to 14 minutes after the gap between the bricks and the lining of the tapping hole of the converter is filled by using the slurry. The method can improve the service life of tapping holes and reduce labor intensity.

Description

technical field [0001] The invention relates to the field of converter steelmaking, in particular to a method for filling the gap between a converter taphole brick and an inner lining. Background technique [0002] The converter taphole is the only channel for molten steel to enter the ladle from the converter. When tapping, due to the high-temperature molten steel, slag friction erosion and oxidative chemical erosion, the life of the tapping hole is very low, and it needs to be repaired and replaced continuously, which will not only affect the production cycle, but also affect the quality of molten steel and production stability. , thus replacing the taphole brick is one of the essential processes in converter steelmaking. There is a gap of about 2.5cm between the newly replaced taphole brick and the lining of the converter. After the taphole is replaced, the gap between the two needs to be filled. Whether the gap between the taphole brick and the lining can be completely...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C21C5/44
Inventor 吴明王军季东林王爱民尹军盛陶
Owner MAANSHAN IRON & STEEL CO LTD
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