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Process for preparing tussah pupa oil having the function of adjusting blood fat

A production process, tussah silkworm chrysalis technology, applied in the field of bio-oil production process, can solve the problems of long drying time, poor oil quality, low extraction rate, etc., and achieve good oil quality, maintain characteristic properties, and comprehensive functional nutrition Effect

Active Publication Date: 2012-10-03
JILIN SERICULTURE SCI RES INST
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In the existing production process of tussah silkworm chrysalis oil, the drying step of tussah silkworm chrysalis usually adopts an ordinary drying box at a high temperature of 110 ° C for 1 to 1.5 hours, and then drying at 80 ° C; supercritical CO 2 The extraction method of the pupal oil extraction step is too simple, and the selected process parameters are unreasonable
Due to the high-temperature ordinary drying method, and the water content of tussah silkworm chrysalis is required to be below 5%, often due to uneven drying and long drying time, the water content of tussah silkworm chrysalis is too low. Although it is beneficial to the crushing of subsequent steps, it will lose Active ingredients in tussah silkworm chrysalis; due to supercritical CO 2 The extraction method of the pupal oil extraction step is too simple, the selected process parameters are unreasonable, and there are shortcomings such as low extraction rate and poor oil quality.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0013] Embodiment 1: the tussah silkworm chrysalis oil production process with the function of regulating blood fat of the embodiment 1 of the present invention, it comprises the pretreatment of tussah silkworm chrysalis: select the live tussah silkworm chrysalis in the tussah silkworm cocoon, wash with water, remove the moisture of tussah silkworm chrysalis body surface; Drying: Put the pretreated tussah silkworm chrysalis in an electromagnetic microwave box controlled by JD6 series electromagnetic speed regulation and electric control for microwave drying. Finally, tussah silkworm chrysalis with a water content of 8% was crushed into 20 meshes; extraction: the pulverized tussah silkworm chrysalis was placed in an extraction kettle for supercritical CO 2 Extraction, CO 2 The flow rate is 20kg / h, the pressure of the extraction kettle is 25Mpa, the temperature is 35°C, the pressure of the separation kettle I is 6Mpa, the temperature is 40°C, the pressure of the separation kettl...

Embodiment 2

[0014] Embodiment 2: The tussah silkworm chrysalis oil production process with blood lipid regulating function of embodiment 2 of the present invention is the adjustment process of embodiment 1, and it comprises the pretreatment of tussah silkworm chrysalis: select live tussah silkworm chrysalis in the tussah cocoon, wash with water, remove Moisture on the body surface of tussah silkworm chrysalis; drying: place the pretreated tussah silkworm chrysalis in an electromagnetic microwave box controlled by JD6 series electromagnetic speed regulation and electric control, and carry out microwave drying. 6%; crushing: tussah silkworm chrysalis with a water content of 6% after drying, crushed into 40 meshes; extraction: put the crushed tussah silkworm chrysalis in an extraction kettle for supercritical CO 2 Extraction, CO 2 The flow rate is 25kg / h, the pressure of the extraction kettle is 30Mpa, the temperature is 45°C, the pressure of the separation kettle I is 8Mpa, the temperature ...

Embodiment 3

[0015] Embodiment 3: the tussah silkworm chrysalis oil production process with blood lipid regulating function of the embodiment 3 of the present invention is the optimum technique formed to the technique adjustment of embodiment 1 and implementation 2, and it comprises the pretreatment of tussah silkworm chrysalis: select tussah silkworm cocoon The live tussah chrysalis in the chrysalis is washed with water to remove the moisture on the surface of the tussah chrysalis; drying: the pretreated tussah chrysalis is placed in an electromagnetic microwave box controlled by JD6 series electromagnetic speed regulation electric control for microwave drying, and the electromagnetic microwave box The temperature is 60°C, so that the water content of tussah silkworm chrysalis is 7%; crushing: the dried tussah silkworm chrysalis with a water content of 7% is crushed into 30 meshes; extraction: the pulverized tussah silkworm chrysalis powder is placed in an extraction kettle for supercritica...

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Abstract

A process for preparing tussah pupa oil having the function of adjusting the blood fat is characterized by comprising a tussah pupa pretreatment of selecting living pupae of tussah cocoons, washing and removing the moisture of tussah body surface; a drying treatment of drying the tussah pupae with the water content being 6-8% in an electromagnetic microwave oven at the temperature of 50-70 DEG C in the electromagnetic microwave oven; a crushing treatment of crushing the dried tussah pupae to a particle size from 20 to 40 meshes; an extraction treatment of extracting the tussah pupa powder by supercritical CO2 extraction, wherein the pressure in an extraction kettle ranges from 25 to 35 Mpa with the temperature therein being 35-45 DEG C, the pressure in separating kettle I ranges from 6 to8 Mpa with the temperature therein being 40-50 DEG C, the pressure in separating kettle II ranges from 3 to 5 Mpa with the temperature therein being 35-45 DEG C, the total extraction time is 2 to 3 hours, and the extraction yield is 89.5-93.9%; a refining treatment of using the high temperature stationary method of refining the extracted tussah pupa oil at the temperature of 100-120 DEG C for 30-60 min, cooling by 10-30 DEG C, standing for 12-24 hours and filtering to produce the pure tussah pupa oil. The process for preparing tussah pupa oil in the invention is scientific and reasonable, can maintain effective components in tussah pupae by physical method in the whole process, and has advantages of high extraction rate of tussah pupa oil and good quality of the oil product.

Description

technical field [0001] The invention relates to a production process of biological oil, in particular to a production process of tussah silkworm chrysalis oil with the function of regulating blood fat. Background technique [0002] Tussah chrysalis is the main by-product of the silk industry. China is the main producer of silk, about 80% of the world. China can produce more than 500,000 tons of fresh tussah chrysalis every year, but it is underutilized and only a small amount is used as insect food. The content of unsaturated fatty acids in tussah pupa oil is more than 78%, especially the content of α-linolenic acid is more than 40.38%, and the total amount of oleic acid, linoleic acid and a-linolenic acid (EPA, DHA) is 75.19%. It is a rare new variety resource rich in α-linolenic acid. In nature, unsaturated fatty acids are mostly distributed in plants, and there are many plants containing oleic acid and linoleic acid, but there are only a few plants containing α-linolenic...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C11B1/02
Inventor 刘隽彦孙继红李金志黄玉波任晓义
Owner JILIN SERICULTURE SCI RES INST
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