Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Hard EPR (ethylene propylene rubber) insulated instrument cable for ships and oceans and manufacturing method thereof

A technology of ethylene propylene rubber insulation and instrumentation cables, which is applied in the manufacture of insulated cables, rubber insulators, cables/conductors, etc., can solve the problem of increasing the effective load, poor mechanical properties, poor aging performance, poor shielding performance of aluminum foil polyester composite tapes, etc. problems, to achieve the effect of improving tensile performance, improving water repellency, and avoiding signal interference

Inactive Publication Date: 2013-03-13
JIANGSU YUANYANG DONGZE CABLE
View PDF9 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Traditional marine instrument cables mostly use copper wire braiding or aluminum foil polyester composite tape wrapping and copper wire leakage wire shielding. Copper wire braiding shielding cannot achieve 100% coverage due to the gaps in the braiding; while aluminum foil polyester composite tape wrapping shielding Although 100% coverage can be achieved, the shielding performance of the aluminum foil polyester composite tape itself is poor, and it is difficult to achieve a good shielding effect
[0004] In addition, at present, ordinary ethylene-propylene rubber insulation is mostly used for ship and marine instrument cables. Ordinary ethylene-propylene rubber has low insulation resistance, poor mechanical properties, and poor aging performance. Requirements for light weight and increased payload of ships and offshore engineering equipment

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Hard EPR (ethylene propylene rubber) insulated instrument cable for ships and oceans and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] Prepare the raw materials of insulating materials according to the following components and weight content: ethylene-propylene rubber 2470: 11 parts; ethylene-propylene rubber 4044: 9 parts; high-pressure polyethylene (melt index: 2.0): 1.0 parts; dicumyl peroxide DCP: 0.5 parts; triallyl isocyanurate TAIC-70: 0.3 parts; 2-mercaptobenzimidazole MB: 0.5 parts; titanium dioxide: 1 part; paraffin oil: 1.0 parts; zinc oxide: 1.0 parts ; Microcrystalline paraffin: 0.6 parts; Stearic acid: 0.2 parts; White carbon black: 1 part; Ultrafine talcum powder: 10 parts; Modified calcined clay: 12 parts;

[0022] The production includes the following steps in sequence: First, mix ethylene-propylene rubber 2470, ethylene-propylene rubber 4044 and high-pressure polyethylene; then add titanium dioxide, paraffin oil, zinc oxide, microcrystalline paraffin, stearic acid, and white carbon black in sequence , ultra-fine talcum powder and modified calcined clay for 9 minutes to make each compo...

Embodiment 2

[0025] Prepare the raw materials of insulating materials according to the following components and weight content: ethylene-propylene rubber 2470: 11 parts; ethylene-propylene rubber 4044: 9 parts; high-pressure polyethylene (melt index: 2.0): 1.2 parts; dicumyl peroxide DCP: 0.8 parts; triallyl isocyanurate TAIC-70: 0.35 parts; 2-mercaptobenzimidazole MB: 0.6 parts; titanium dioxide: 1.3 parts; paraffin oil: 1.2 parts; zinc oxide: 1.3 parts ; Microcrystalline paraffin: 0.8 parts; Stearic acid: 0.4 parts; White carbon black: 1.5 parts; Ultrafine talcum powder: 12 parts; Modified calcined clay: 14 parts;

[0026] The production includes the following steps in sequence: First, mix ethylene-propylene rubber 2470, ethylene-propylene rubber 4044 and high-pressure polyethylene; then add titanium dioxide, paraffin oil, zinc oxide, microcrystalline paraffin, stearic acid, and white carbon black in sequence , ultra-fine talc powder and modified calcined clay for 10 minutes to make each...

Embodiment 3

[0029] Prepare the raw materials of insulating materials according to the following components and weight content: ethylene-propylene rubber 2470: 11 parts; ethylene-propylene rubber 4044: 9 parts; high-pressure polyethylene (melt index: 2.0): 1.5 parts; dicumyl peroxide DCP: 1.0 parts; triallyl isocyanurate TAIC-70: 0.4 parts; 2-mercaptobenzimidazole MB: 0.8 parts; titanium dioxide: 1.5 parts; paraffin oil: 1.5 parts; zinc oxide: 1.5 parts ; Microcrystalline paraffin: 1.0 parts; Stearic acid: 0.5 parts; White carbon black: 2 parts; Ultrafine talcum powder: 15 parts; Modified calcined clay: 16 parts;

[0030] The production includes the following steps in sequence: First, mix ethylene-propylene rubber 2470, ethylene-propylene rubber 4044 and high-pressure polyethylene; then add titanium dioxide, paraffin oil, zinc oxide, microcrystalline paraffin, stearic acid, and white carbon black in sequence , superfine talcum powder and modified calcined clay for 12 minutes to make each c...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
tensile strengthaaaaaaaaaa
elongation at breakaaaaaaaaaa
Login to View More

Abstract

The invention discloses a hard EPR (ethylene propylene rubber) insulated instrument cable for ships and oceans and a manufacturing method thereof. An insulated core wire formed by a hard EPR insulated layer wraps the periphery of a conductor; two or three insulated core wires are stranded to form an insulated core wire beam; the periphery of the insulated core wire beam is wrapped by an insulated core wire copper foil polyester composite belt to form a control cable insulated wire core; the inner wall of the insulated core wire copper foil polyester composite belt is provided with an insulated core wire tinned copper wire leakage line; multiple control cable insulated wire cores are stranded into a cable, the periphery of the cable is wrapped by a cable copper foil polyester composite belt, and the inner wall of the cable copper foil polyester composite belt is provided with a cable tinned copper wire leakage line; and the periphery of the cable copper foil polyester composite belt is extruded and wrapped by an LSZH (low smoke zero halogen) inside layer, the periphery of the LSZH inside layer is wrapped by a non-hygroscopic isolation belt in a winding manner, the periphery of the non-hygroscopic isolation belt is wrapped by a metal armor layer, the periphery of the metal armor layer is provided with a longitudinal polyester film belt, and the periphery of the longitudinal polyester film belt is extruded and wrapped by an LSZH outer sheath. The cable has good shield and insulation performances.

Description

technical field [0001] The invention relates to an instrument cable, in particular to a hard ethylene propylene rubber insulated instrument cable for ships and oceans; the invention also relates to a manufacturing method for a hard ethylene propylene rubber insulated instrument cable for ships and oceans. Background technique [0002] Due to the particularity of the operating environment of ships and marine engineering equipment and the use of high-power power equipment, higher and higher technical performance requirements are put forward for the supporting instrument cables, among which the most typical requirements are soft, low-smoke and halogen-free, It has good water repellency and corrosion resistance, high strength, good tensile performance, and is not easy to age. Due to the narrow space of the ship, etc., it is also necessary for the instrument cable to be small in size and light in weight. [0003] Traditional marine instrument cables mostly use copper wire braidi...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): H01B7/17H01B11/06H01B3/28H01B3/30H01B13/02H01B13/06
Inventor 李永江陆云春
Owner JIANGSU YUANYANG DONGZE CABLE
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products