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Device and method for chemical fiber rope heat-treatment

A rope and chemical fiber technology, applied in the field of chemical fiber rope heat treatment equipment, can solve the problems of inconvenient production and use, uneven balance tension, rough appearance, etc., and achieve the effect of increasing strength, increasing elongation at break, and stable and reliable working performance

Active Publication Date: 2012-03-21
SHANDONG OCEAN PIONEER NEW MATERIALS TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

From the appearance, the uneven tension between the strands causes twisting between the small strands, resulting in a rough appearance and poor hand feeling
At the same time, when placed under no tension, the adjacent ropes will be automatically twisted to balance the uneven tension, which will cause packaging difficulties and bring a lot of inconvenience to production and use.

Method used

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  • Device and method for chemical fiber rope heat-treatment
  • Device and method for chemical fiber rope heat-treatment

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0018] Embodiment 1: Carry out heat treatment to the water skiing rope. The water skiing rope in this implementation case is made of high-strength PP / high-strength synthetic fiber. The water skiing rope made of the above material is heat treated by electromagnetic heating. The tubular heater is installed between the rope production device and the rope collection device. During the heat treatment, the temperature of the heat treatment was controlled at 60°C, and the speed of the rope passing through the inner cavity of the tubular heater was controlled at 0.7m / s. Through the above heat treatment, the tension added to the rope during chemical fiber spinning, rope production and processing can be effectively overcome, resulting in tension differences between fibers and strands, so that the performance of chemical fibers cannot be maximized. At the same time, this method can also effectively and quickly eliminate the phenomenon of uneven tension inside the rope, so that the rope h...

Embodiment 2

[0019] Embodiment 2: Carry out heat treatment to climbing rope. The material of the mountaineering rope in this implementation case is nylon, and the above-mentioned material is made of the mountaineering rope with a production process of 48 spools, and the heat treatment is carried out by means of electromagnetic heating. The tubular heater is installed in the rope production device and the rope collection device Between, the temperature of the heat treatment is controlled at 130°C, and the speed of the rope passing through the inner cavity of the tubular heater is controlled at 0.55m / s. Through the above heat treatment, the tension added to the rope during chemical fiber spinning, rope production and processing can be effectively overcome, resulting in tension differences between fibers and strands, so that the performance of chemical fibers cannot be maximized. At the same time, this method can also effectively and quickly eliminate the phenomenon of uneven tension inside t...

Embodiment 3

[0020] Embodiment 3: Carry out heat treatment to the traction rope. The material of the traction rope in this implementation case is high-strength PE monofilament. The traction rope made of the above material is heat-treated by electromagnetic heating. The tubular heater is installed between the rope production device and the rope collection device. The temperature is controlled at 70°C, and the speed of the rope passing through the inner cavity of the tubular heater is controlled at 1.0m / s. Through the above heat treatment, the tension added to the rope during chemical fiber spinning, rope production and processing can be effectively overcome, resulting in tension differences between fibers and strands, so that the performance of chemical fibers cannot be maximized. At the same time, this method can also effectively and quickly eliminate the phenomenon of uneven tension inside the rope, so that the rope has a better appearance and feel.

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Abstract

The invention discloses a device and a method for chemical fiber rope heat-treatment, wherein the device comprises a tubular heater and a movable hollow sleeve. The method comprises the following steps: the hollow sleeve which is matched with a chemical fiber rope penetrates the tubular heater, the tubular heater is heated, and the chemical fiber rope passes through the inner chamber of the hollow sleeve at the speed of 0.1 to 2.0 m / s. In continuous production, the invention can carry out safe, controllable and efficient heat treatment to the chemical fiber rope and can eliminate the tension in fibers and plied yarns.

Description

technical field [0001] The invention belongs to the technical field of heat treatment, and in particular relates to a chemical fiber rope heat treatment device and method. Background technique [0002] With the popularization and development of high-level sports and leisure activities such as rock climbing and mountaineering, higher requirements have been put forward for the safety and comfort of the rope. The impact force of a fall with a coefficient of 1.77 can reach 20-40KN, so this requires the rope to have sufficient elongation during the impact process to extend the buffering effect of the rope on the impact force and reduce the impact of the rope on the human body force to protect the body from injury. In the conventional chemical fiber rope processing process, the strength problem is not difficult to solve, on the one hand, by adjusting the process, on the other hand, by improving the raw material, increasing the rope diameter, etc. However, these methods are not a...

Claims

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Application Information

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IPC IPC(8): D07B7/16
Inventor 宁方刚宋维广林佩洁刘媛许庆燕张功明陈玉伟贺桂芳刘照新许秀萍
Owner SHANDONG OCEAN PIONEER NEW MATERIALS TECH CO LTD
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