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Dust-free corrosion-resistant coating process for steel materials

A coating process, a technology for steel materials, applied to devices for coating liquids on surfaces, coatings, pre-treatment surfaces, etc., can solve problems such as decreased anti-corrosion ability, substrate wave crest deformation, dust pollution, etc., and achieves fast processing speed. Effect

Inactive Publication Date: 2012-06-13
SHANGHAI LUFENGDA SURFACE MATERIAL TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

But this process also has its obvious defects: one is that the sandblasting (shot blasting) process will cause serious dust pollution, which is seriously harmful to the environment and the health of construction personnel; The cleanliness of the material is low: in addition to sandblasting (shot blasting) will produce a lot of dust falling on the substrate, the steel shot or quartz sand used in the process will also have a strong mechanical impact on the substrate, resulting in the wave crest of the substrate Microscopic deformation, and some impurities such as dust and inorganic salts are wrapped in it, which eventually leads to the decline of anti-corrosion ability

Method used

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  • Dust-free corrosion-resistant coating process for steel materials
  • Dust-free corrosion-resistant coating process for steel materials
  • Dust-free corrosion-resistant coating process for steel materials

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Embodiment Construction

[0017] In order to make the present invention more comprehensible, a preferred embodiment is described in detail below with accompanying drawings.

[0018] The invention provides a dust-free anti-corrosion coating process for iron and steel materials, the steps of which are:

[0019] Step 1. Clean the surface of the substrate to be coated with 2500bar high-pressure water generated by ultra-high pressure water jet equipment to remove rust, scale, and old paint on the surface of the substrate. This process can completely clean the metal base material to reach the Sa2.5 standard or above. Since the water contains oxygen and the metal surface is shot at ultra-high pressure, the atoms on the metal surface will be activated to oxidize it, and secondary floating rust will occur in a short time. As a result, the surface of the cleaned substrate produces floating rust after drying. Ultra-high pressure water jet equipment can be driven by diesel engine or electric drive.

[002...

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Abstract

The invention provides dust-free corrosion-resistant coating process for steel materials, which is characterized in that steps include 1, cleaning surfaces of a base material to be coated by the aid of high pressure water generated via ultra-high-pressure water jetting equipment so as to remove rust, scale cinder or old paint on the surface of the base material, and generating floating rust on the cleaned surface of the base material after the cleaned surface of the base material is dried; 2, coating water-based rust transform primer on the surface of the base material, and forming a transform membrane after the water-based rust transform primer is dried; and 3, spraying finish paint on the base material after the base material is painted or directly spraying finish paint on the base material. In the dust-free corrosion-resistant coating process, dust cannot be generated in construction, and cleanness of treated surfaces is far higher as compared with traditional sand blasting and shot blasting. Simultaneously, treatment speed is fast, and the speed of single gun treatment is higher than that of single gun sand blasting by three to four times.

Description

technical field [0001] The invention relates to a dust-free anti-corrosion coating process for iron and steel materials. Background technique [0002] At present, the highest level of anti-corrosion coating for domestic steel materials mainly adopts the following process: use sandblasting (or shot blasting) to treat the base material to Sa2. Spray the topcoat directly. The anti-corrosion ability of this process is acceptable, and it is currently the mainstream process with the highest anti-corrosion requirements in China. But this process also has its obvious defects: one is that the sandblasting (shot blasting) process will cause serious dust pollution, which is seriously harmful to the environment and the health of construction personnel; The cleanliness of the material is low: in addition to sandblasting (shot blasting) will produce a lot of dust falling on the substrate, the steel shot or quartz sand used in the process will also have a strong mechanical impact on the...

Claims

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Application Information

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IPC IPC(8): B05D1/38B05D3/00
Inventor 王峰
Owner SHANGHAI LUFENGDA SURFACE MATERIAL TECH
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