Emulsion spraying method and emulsion spraying system for producing steel types with yield strength higher than 400MPa

A yield strength, 400mpa technology, applied in the field of pickling and rolling, can solve problems such as affecting production stability and product quality, high production costs, rolling mill vibration, etc., to improve production efficiency and yield level, and eliminate the phenomenon of rack vibration. Effect

Active Publication Date: 2012-06-27
BAOSHAN IRON & STEEL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] For products with a yield strength above 400MPa, if rolling with a tandem cold rolling mill, due to its material properties and high deformation resistance, mill vibration is prone to occur during the rolling process, which may lead to strip breakage accidents, affecting production stability and product quality
[0005] If a single-stand 20-roll rolling mill is used for rolling, the production cost is high and the production efficiency is low

Method used

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  • Emulsion spraying method and emulsion spraying system for producing steel types with yield strength higher than 400MPa
  • Emulsion spraying method and emulsion spraying system for producing steel types with yield strength higher than 400MPa

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0035] The spray beams ETW and EBW of each frame spray the emulsion on the entrance side roll gap area of ​​the upper and lower work rolls respectively. The distance between each nozzle on the spray beam is 30mm, and the emulsion is sprayed at a low pressure of 0.45MPa.

[0036] The spray beams ETM and EBM of each frame spray the emulsion on the roll gap area of ​​the upper and lower back-up rolls respectively. The distance between each nozzle on the spray beam is 30mm, and the emulsion is sprayed at a high pressure of 0.8MPa.

[0037] The spray beams DT and DB of each frame spray the emulsion on the exit side roll gap area of ​​the upper and lower work rolls respectively. The distance between each nozzle on the spray beam is 30mm, and the emulsion is sprayed at a high pressure of 0.8MPa.

[0038] On the entrance side of #3 and 4# of the 3rd and 4th racks, spray beams TW and BW on the surface of the work rolls are additionally arranged. The distance between each nozzle on the s...

Embodiment 2

[0041] The spray beams ETW and EBW of each frame spray the emulsion on the entrance side roll gap area of ​​the upper and lower work rolls respectively. The distance between each nozzle on the spray beam is 40mm, and the emulsion is sprayed at a low pressure of 0.5MPa.

[0042] The spray beams ETM and EBM of each frame spray the emulsion on the roll gap area of ​​the upper and lower back-up rolls respectively. The distance between each nozzle on the spray beam is 40mm, and the emulsion is sprayed at a high pressure of 0.85MPa.

[0043] The spray beams DT and DB of each frame spray the emulsion on the exit side roll gap area of ​​the upper and lower work rolls respectively. The distance between each nozzle on the spray beam is 40mm, and the emulsion is sprayed at a high pressure of 0.85MPa.

[0044]On the entrance side of 3# and 4# of the 3rd and 4th racks, spray beams TW and BW on the work roll surface are also arranged. The distance between each nozzle on the spray beam is 40m...

Embodiment 3

[0047] The spray beams ETW and EBW of each frame spray the emulsion on the entrance side roll gap area of ​​the upper and lower work rolls respectively. The distance between each nozzle on the spray beam is 45mm, and the emulsion is sprayed at a low pressure of 0.55MPa.

[0048] The spray beams ETM and EBM of each frame spray the emulsion on the roll gap area of ​​the upper and lower back-up rolls respectively. The distance between each nozzle on the spray beam is 45mm, and the emulsion is sprayed at a high pressure of 0.9MPa.

[0049] The spray beams DT and DB of each frame spray the emulsion on the exit side roll gap area of ​​the upper and lower work rolls respectively. The distance between each nozzle on the spray beam is 45mm, and the emulsion is sprayed at a high pressure of 0.9MPa.

[0050] On the entrance side of 3# and 4# of the 3rd and 4th racks, spray beams TW and BW on the surface of the work rolls are also arranged. The distance between each nozzle on the spray bea...

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Abstract

An emulsion spraying method and an emulsion spraying system for producing steel types with yield strength higher than 400MPa. The method includes the steps of arranging spraying beams on intermediate rolls and working rolls on inlet sides and working rolls on outlet sides of all frames of a five-frame cold continuous rolling unit, arranging spraying beams among the frames, arranging a fine cooling spraying beam at an outlet of the fifth frame, and arranging spraying beams on surfaces of the working rolls of the third frame and the fourth frame; arranging a plurality of nozzles on the spraying beams; enabling the nozzles of the spraying beams on the intermediate rolls and the working rolls on the inlet sides of the frames to spray emulsion to roll seam areas on the inlet sides of the upper working rolls and the lower working rolls respectively; enabling the nozzles of the spraying beams on the intermediate rolls and the working rolls on the inlet sides of the frames to spray emulsion to roll seam areas of upper support rolls and lower support rolls respectively; enabling the nozzles of the spraying beams on the working rolls on the outlet sides of the frames to spray emulsion to roll seam areas on the inlet sides of the upper working rolls and the lower working rolls respectively; and enabling the nozzles of the spraying beams arranged on the surfaces of the working rolls of the third frame and the fourth frame to spray emulsion. The method eliminates frame vibration during rolling of a cold continuous rolling mill, and realizes normal and stable production of high-strength steel types in the cold continuous rolling unit.

Description

technical field [0001] The invention relates to pickling and rolling technology, in particular to an emulsion injection method and system for producing steel grades with yield strength above 400MPa. Background technique [0002] In recent years, with the rapid development of the household appliance industry and the motor industry, the demand for silicon steel products is also increasing. Due to its high magnetic induction and low iron loss, cold-rolled non-oriented silicon steel products are becoming more and more popular in the market. At present, they have replaced hot-rolled silicon steel sheets as the main raw material for the motor industry. Cold-rolled non-oriented low-grade silicon steel products are generally rolled by continuous rolling mills at present, while non-oriented high-grade silicon steel products are high in silicon and aluminum content due to their material characteristics, and their yield strength is above 400MPa, and some high-grade silicon steel produc...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21B45/02
Inventor 宋俊瞿培磊曾建峰章培莉
Owner BAOSHAN IRON & STEEL CO LTD
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