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Integrated breathing bag and manufacturing method thereof

A manufacturing method and technology of breathing bags, which are applied in the field of medical equipment, can solve the problems of easily causing medical accidents, numerous manufacturing processes, and difficult operation, and achieve the effects of avoiding the emission of irritating odors, avoiding human allergic reactions, and simplifying the manufacturing process

Active Publication Date: 2015-11-18
广州晟威医疗器械有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The existing breathing bag has the following defects: (1) Bubbles, trachoma and other defects are easily produced during the molding process of the bag body in the mold. etc.; (2) There are many manufacturing processes for the capsule body, and additional bonding joints are required after the capsule body is manufactured, so the manufacturing process is more complicated; (3) The material of the capsule body is generally rubber latex, and rubber latex There is a large amount of coagulant or various rubber additive residues in the rubber latex, which has certain harmfulness to the human body. In addition, there are proteins in some rubber latex, especially Westerners are prone to allergic reactions to these proteins; (4) due to The joint between the joint and the capsule body is not bonded firmly enough, so the joint is easy to fall off, resulting in air leakage. This not only causes a great waste of material and labor costs, but also if such a phenomenon occurs during the use of the breathing bag , will easily lead to medical accidents; (5) Adhesives or adhesives are chemical materials, which may cause allergic reactions in the human body, and also emit pungent odors, which are harmful to human health
The disadvantages of using the glue-coated process to make the breathing bag are: (1) the thickness of the hollow product made by the glue-coated process is relatively uniform, but the wall of the bag body is thin and can be directly made hollow, while the wall of the joint is relatively thin If it is thick, it is necessary to make the joint solid in the mold cavity of the joint mould, and then open the hole, but it is difficult to achieve this purpose in the enamel process; (2) In the process of gluing, it depends on the rotation of the mold and the use of a higher temperature for heating Set the shape, in the later stage of setting, due to the sharp increase in the fluidity of the glue, there will be colloidal particles, which will affect the quality of the product; (3) It is easy to apply thinner glue to the arc transition part between the side and the bottom of the capsule body by using the enamel process, and the airbag is inflated Finally, there will be fish eyes in the thinner part of the glue; (4) The breathing bag has been fixed when the mold is rotated, and it is easy to generate air bubbles when the mold is rotated. It is very difficult to remove the air bubbles in a vacuum environment

Method used

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  • Integrated breathing bag and manufacturing method thereof
  • Integrated breathing bag and manufacturing method thereof
  • Integrated breathing bag and manufacturing method thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0050] Such as Figure 1~4 As shown, a kind of integrated breathing bag of the present invention, comprises hollow bag body 1 and the joint 2 that is arranged on bag body 1 interface, and bag body is the flat bag that 1 section is ellipse, and joint 2 is a short tube, and this short The wall thickness of the tube is greater than that of the cavity wall of the capsule body 1; the tube wall thickness of the short tube is 3-4.5mm, and the cavity wall thickness of the capsule body is 0.2-1.0mm. The through hole of the joint 2 communicates with the inside of the capsule body 1, and the capsule body 1 and the joint 2 are integrally formed in the mold cavity by gluing and heating and forming.

[0051] In this embodiment, the capsule 1 and the joint 2 are made of safe and reliable liquid medical polymer materials. The medical liquid polymer material adopts PU material. The head of the joint 2 has a boss 21 for connecting with the supporting device. The boss 21 is located in the conn...

Embodiment 2

[0064] The difference between this embodiment and Embodiment 1 lies in that: the liquid medical polymer material used in this embodiment is made of PVC material; the process of vacuum removing air bubbles is added.

[0065] The manufacturing method of the above-mentioned integrated breathing bag comprises the following specific steps:

[0066] (1) Gluing: apply glue to the mold cavity of the capsule mold by sloshing the glue, sloshing the glue means gluing unevenly in the way of sloshing, and the material of the sloping glue is PVC material;

[0067] (2) Low temperature leveling: Leveling in a closed and clean oven for 5 minutes at a temperature of 70°C;

[0068] (3) Shaping: under the condition of the temperature in the oven at 180°C, heat the mold for 1 minute so that the capsule body in the mold in the obtained step (2) is shaped;

[0069] (4) Clamping mold injection: clamping the joint mold and the capsule mold, and leveling after injecting glue into the mold cavity of th...

Embodiment 3

[0077] The difference between this embodiment and Embodiment 2 is: the following specific steps are included:

[0078] (1) Gluing: apply glue to the mold cavity of the capsule mold by sloshing the glue, and sloshing the glue means that the glue is applied unevenly in the way of swaying;

[0079] (2) Low temperature leveling: Leveling in a closed and clean oven for 5 minutes at a temperature of 70°C;

[0080] (3) Shaping: under the condition of the temperature in the oven at 170° C., heat the mold for 1.5 minutes so that the capsule body in the mold in the obtained step (2) is shaped;

[0081] (4) Clamping mold injection: clamping the joint mold and the capsule mold, and leveling after injecting glue into the mold cavity of the joint mold;

[0082] (5) Vacuum removal of bubbles: Remove bubbles for 10 minutes at a temperature of 80°C and a vacuum of -0.1MPa;

[0083] (6) Plasticizing: plasticizing for 20 minutes at a temperature of 220°C;

[0084] (7) Cooling: Cool the mold w...

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Abstract

The invention discloses an integral type respiratory bag, comprising a hollow bag body and a joint which is arranged on a bag body connector, wherein a through hole on the joint is communicated with the inner part of the bag body. The integral type respiratory bag is characterized in that the bag body and the joint are integrally manufactured in a mould cavity by coating glue in a vibration manner, heating and molding. The invention further discloses a manufacturing method of the integral type respiratory bag. The bag body of the respiratory bag provided by the invention is manufactured in the glue vibration manner and thicker glue can be coated on a transition part between the side face and the bottom face of the bag body, so as to prevent fisheyes from being generated after the bag body is inflated. The respiratory bag provided by the invention is integrally molded and the joint does not need to be additionally arranged, so that the manufacturing procedure is simplified and the labor cost is reduced; viscose glue or adhesive does not need to be used for sticking so that the problem that the joint drops off due to poor sticking so as to cause air leakage is solved; and therefore, materials are saved and the production cost is reduced. With the adoption of the integral type respiratory bag provided by the invention, the phenomena of causing anaphylactic reaction of a human body and diffusing a pungent smell are avoided and no harm is caused to the human body.

Description

technical field [0001] The invention relates to the technical field of medical devices, in particular to an integrated breathing bag, and also to a manufacturing method of the integrated breathing bag. Background technique [0002] The breathing bag is mainly used as an auxiliary function of anesthesia machine or ventilator, and is mostly used in operating room, emergency department, ICU, ambulance, etc. The breathing bag usually has the following functions: (1) mainly to assist or control breathing to provide patients with sufficient oxygen; (2) to buffer and prevent damage to the lungs by high-pressure airflow; (3) to facilitate observation of the patient's breathing rate , amplitude and airway resistance; (4) facilitate the uniform mixing of anesthesia gas and oxygen; (5) self-scalable expansion, play a greater buffer role for the safety of anesthesia machines and ventilators. [0003] The production process of the existing breathing bag is generally: soak the coagulant ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): A61M16/00B29C41/10
Inventor 李丹青
Owner 广州晟威医疗器械有限公司
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