Aluminum iron copper magnesium rare earth alloy material for electric wire and cable and preparation method thereof

A rare earth alloy, wire and cable technology, applied in the direction of cable/conductor manufacturing, circuits, electrical components, etc., can solve the problems of poor bending performance, high copper price, easy cracking or breaking, etc., to facilitate subsequent processing, improve resistance Creep and thermal stability, and the effect of improving electrical conductivity

Inactive Publication Date: 2014-03-26
ANHUI YASHEN CABLE GRP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, most of the cable conductors use copper wires. Due to the shortage of copper resources and high copper prices, copper conductors account for about 70% of the cost of copper cables. The cost of manufacturing copper cables is too high, but using pure aluminum, long-term operation or after current overload Larger creep occurs, resulting in too large contact resistance, which is easy to cause accidents, and the bending performance is not good, easy to crack or break, which is also easy to cause accidents

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] Prepare by the following steps by the alloy composition of embodiment 1 in table 1:

[0033] 1. Melting of pure aluminum: Add pure aluminum (purity 99.70%) into the melting furnace and melt at 720-750°C. When the molten aluminum appears, add RF1-1 covering agent to prevent the molten aluminum from oxidizing and absorbing gas. After melting, keep it warm for 5 minutes to obtain molten aluminum;

[0034] 2. Alloying of molten aluminum: remove the surface covering agent of molten aluminum, add iron agent (the mass percentage of iron is 70-80%) and aluminum-copper alloy (the mass percentage of copper is 48-52%), and add RF1 -1 covering agent, keep warm for 20min.

[0035] 3. Aluminum liquid alloying, boronizing treatment and rare earth optimization treatment: heat up to 750-780°C, remove the surface covering agent, after stirring, add magnesium (purity not less than 99.95%), aluminum-boron alloy (mass of boron 100% content of 2.5-3.5%) and aluminum-cerium alloy (mass perc...

Embodiment 2

[0042] According to the alloy composition of Example 2 in Table 1, the preparation method is the same as that of Example 1.

Embodiment 3

[0044] According to the alloy composition of Example 3 in Table 1, the preparation method is the same as that of Example 1.

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Abstract

The invention discloses an aluminum iron copper magnesium rare earth alloy material for an electric wire and a cable and a preparation method thereof. The aluminum iron copper magnesium rare earth alloy material for the electric wire and the cable comprises the raw materials in percentage by weight: 0.10-1.00 percent of iron, 0.01-0.40 percent of copper, 0.005-0.20 percent of magnesium, 0.01-0.50 percent of cerium, 0.006-0.01 percent of boron and the balance of aluminum. The preparation method of the aluminum iron copper magnesium rare earth alloy material comprises the following steps of: melting all the raw materials and then casting into an aluminum alloy test rod; performing multiple rotary forging on the aluminum alloy test rod to form an aluminum alloy rod; annealing the aluminum rod and then drawing; and annealing a drawn aluminum wire. The prepared aluminum alloy electric wire has superior electric property and mechanical performance and can be applied to an electric wire and cable conductor.

Description

1. Technical field [0001] The invention relates to a material for wire and cable conductors and a preparation method thereof, in particular to an aluminum-iron-copper-magnesium rare earth alloy material and a preparation method thereof. 2. Background technology [0002] At present, most of the cable conductors use copper wires. Due to the shortage of copper resources and high copper prices, copper conductors account for about 70% of the cost of copper cables. The cost of manufacturing copper cables is too high, but using pure aluminum, long-term operation or after current overload Larger creep occurs, resulting in too large contact resistance, which is easy to cause accidents, and the bending performance is not good, easy to crack or break, which is also easy to cause accidents. [0003] The conductivity of aluminum alloy wires and cables widely used at present is 61%IACS. If the conductivity of aluminum alloy wires and cables can be increased from 61%IACS to 62%IACS and abo...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C21/00H01B13/00
Inventor 苏勇胡兴福陈文平胡宏权胡宏生刘永宏吴万志
Owner ANHUI YASHEN CABLE GRP
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