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Light-emitting diode (LED) device and manufacturing method thereof

A technology of LED device and manufacturing method, which is applied to semiconductor devices, semiconductor devices of light-emitting elements, reflectors, etc., can solve the problems of uneven light emission, small light angle, glare, etc., and achieves the elimination of glare and aperture phenomenon, and the increase of light angle. Large, luminous efficiency improvement effect

Active Publication Date: 2012-11-07
SICHUAN SUNFOR LIGHT
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] In view of this, the present invention provides an LED device and its manufacturing method to solve the problems of existing LED devices such as small light emitting angle, uneven light emission, low light efficiency, aperture and glare.

Method used

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  • Light-emitting diode (LED) device and manufacturing method thereof
  • Light-emitting diode (LED) device and manufacturing method thereof
  • Light-emitting diode (LED) device and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0062] Provide an aluminum substrate with a size of 5.5cm×5.5cm, and then form a 0.5mm thick Al substrate on the substrate 2 o 3 Reflective layer. Then, a blue chip with a size of 3.5×2.8 mm was fixed at the center of the substrate with silica gel.

[0063] Add 1.00g of yellow luminescent powder (XLLY-01A, Sichuan Xinli Light Source Co., Ltd.), 1.00g of glass beads with a central particle diameter of 15μm, and 10g of resin (Bayer 6265 PC material) into a beaker, and stir for 30 minute. The uniformly stirred mixture was subjected to an injection molding process to form a curved lens with a radius of curvature of 6 cm and a weight of 11 g.

[0064] The resulting lens was placed on a substrate on which a chip (emission peak at 460 nm) was arranged. If the lens is a flat lens, the distance between the inner side of the lens and the chip on the substrate is 0.1-200mm; if the lens is a curved lens, this distance refers to the curvature of the inner side of the lens relative to t...

Embodiment 2

[0067] LED devices KS-3~KS-8 were produced in the same manner as in Example 1, except that glass beads were mixed in the amounts shown in Table 2 as light-diffusing particles, that is, the incorporation of light-diffusing particles The amount varied from 0.02g to 0.30g. The LED device KS-9 was fabricated on the basis of KS-5, except that the luminescent powder layer was covered on the reflective layer with the amount shown in Table 2. The color temperature, luminous efficacy, light output angle and uniformity of the prepared LED device were measured by the same method as in Example 1, and the measured results are shown in Table 2.

Embodiment 3

[0076] The LED devices FG-1~FG-7 were manufactured in the same manner as in Example 1, except that the amount shown in Table 3 (that is, increased from 0.02g to 0.14g) was mixed with a central particle size of 150nm Anatase TiO 2 As reflective particles, instead of light-diffusing particles glass beads. The color temperature, luminous efficacy, light output angle and uniformity of the prepared LED device were measured in the same manner as in Example 1, and the measured results are shown in Table 3.

[0077] Table three

[0078]

[0079] It can be seen from Table 3 that with the anatase TiO 2 The incorporation of the LED device can improve the light output angle, uniformity and light efficiency of the prepared LED device, and reduce the color temperature. When anatase TiO 2 When the doping amount increases from 0.002g (ie, 0.02% by weight relative to the lens) to 0.08g (ie, 0.8% by weight relative to the lens), the light efficiency, light output angle and uniformity of ...

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Abstract

The invention discloses a light-emitting diode (LED) device and a manufacturing method of the LED device. The LED device comprises a substrate, a chip positioned on the substrate and a first lens positioned on the substrate and separated from the chip, wherein the first lens comprises at least one kind of luminescent powder in light diffusion particles and light reflection particles. The LED device provided by the invention is high in luminous efficiency and can be used to solve the problems of small light-emitting angle and light-emitting nonuniformity of an LED device in the prior art.

Description

technical field [0001] The invention relates to the technical field of lighting equipment, and more specifically, to an LED device and a manufacturing method thereof. Background technique [0002] As a new type of solid light source, LED (Light Emitting Diode) devices not only have the advantages of low power consumption, small size, fast response, long working life, easy dimming and color adjustment, energy saving and environmental protection, but also have advantages in production, manufacturing and applicability. It also greatly surpasses traditional light sources such as incandescent lamps and fluorescent lamps, so it has made great progress since its birth in the 1960s. At present, it has been widely used in various lighting fields such as street lighting, landscape lighting, large-screen display, traffic signal lights, and indoor lighting. [0003] The mainstream LED devices are mainly obtained by exciting yellow luminescent powder with blue light. The traditional pro...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01L33/60H01L33/00
CPCH01L33/00H01L33/60H01L2933/0091F21K9/56H01L33/507F21V3/12F21V3/10F21K9/64F21V7/00F21K9/90
Inventor 王森赵昆张明
Owner SICHUAN SUNFOR LIGHT